Heavy-Duty High Manganese Steel Plate with Powder Coated Surface Treatment

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Outstanding Mechanical Properties:
In the world of railway transportation vehicles, every component must endure a spectrum of complex loads, encompassing traction, braking, and vibrations. Through meticulous material selection and sophisticated casting processes, cast parts boast remarkable high strength, toughness, and wear resistance. Take, for instance, the couplers crafted from high-strength alloy steel; they masterfully withstand immense pulling and impact forces during vehicular connections and operations, thus ensuring the train's safe and seamless functionality.

2.Adaptability to Intricate Forms:
In railway transportation the structural complexity of components, such as the artistry found in bogie frames and gearboxes, defy conventional manufacturing methods. The casting process shines by producing parts of intricate and complex shapes as dictated by design requisites, catering to the unique structural and functional demands of railway transportation. For instance, casting facilitates the precise formation of internal reinforcing ribs, cavities, and other sophisticated structures within bogie frames, achieving weight reduction without compromising strength and integrity.

3.Precision at Its Best: With the relentless advancement of casting technologies, including novel processes like precision casting and lost foam casting, railway transportation cast components now boast exceptional dimensional accuracy, minimizing machining allowances, boosting production efficiency, and driving down costs simultaneously. For critical components like brake discs, precision casting assures their dimensional precision and surface excellence, seamlessly fulfilling the braking system's exacting performance standards.

4.Optimized Material Utilization: Unlike traditional machining, the casting process dramatically elevates material utilization rates when crafting complex-shaped parts, significantly curtailing material wastage. By meticulously refining casting processes and mold designs, material usage is maximized, and production expenses are minimized.

5.Efficient Large-Scale Production: For the railway transportation industry, which demands a multitude of components, casting emerges as the ideal choice for batch production. Once a mold is crafted, a plethora of identical cast parts can be swiftly and efficiently manufactured, fully catering to the construction and operational needs of railway transportation.

6.Robust Corrosion Resistance: Within the demanding environments of railway transportation, components frequently encounter corrosive elements like humidity and salt spray. Through the astute selection of casting materials and surface treatments, cast parts achieve remarkable corrosion resistance, significantly extending component longevity. For instance, applying anti-corrosion coatings to external cast parts markedly enhances their resilience against corrosion.

7. Unmatched Customizability: Tailored to the distinct needs of various railway transportation projects and vehicle specifications, cast parts are designed and manufactured with unparalleled customization. From selecting suitable materials to refining shapes and structures, every element is meticulously adjusted to meet specific operational conditions and performance benchmarks.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Since its inception in 1996 in the bustling city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. has been a beacon of excellence in precision casting. Initially, the company honed its craft in high-quality precision casting solutions tailored for the agricultural machinery and automotive axle sectors, specializing in the art of crafting small-scale precision castings through the traditional silica gel precision casting technique.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal evolution for the company as it embraced cutting-edge investment and sand casting technologies. This strategic move unlocked the potential for medium and large-scale precision castings. By 2006, the company’s dedication to quality was solidified with the achievement of ISO9001 certification. Between 2009 and 2014, a period of tremendous growth ensued; new production lines were established, and state-of-the-art casting processes were integrated. This expansion exponentially increased production capacity, adeptly meeting the demands for diverse, multi-batch, and bespoke product manufacturing.

3. Brand Marketing (2016-2020):
The dawn of 2016 saw the company embarking on an ambitious journey of brand elevation. By actively engaging in prominent domestic and international industry exhibitions, the company significantly bolstered its brand recognition. 2017 ushered in a new era of global market expansion with the cultivation of enduring partnerships with international clients. By 2020, the fruits of their labor were evident in the development of multiple patented technologies that propelled product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, Qingdao Starise Metal took a visionary leap by establishing a dedicated R&D center focused on pioneering new materials and processes. A year later, they pioneered an eco-friendly precision casting process that not only curbed pollution but also elevated the standard of surface and internal casting quality. In 2020, the company’s relentless pursuit of innovation was honored with the designation as a national high-tech enterprise, highlighting its trailblazing role in technological advancement.

5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company adeptly recalibrated its market strategy, reinforcing its online marketing and service prowess to maintain robust business growth. By 2021, the company had launched a groundbreaking intelligent manufacturing initiative. This initiative seamlessly integrated automation and IT solutions to markedly enhance production efficiency and managerial capabilities.

6. Looking Ahead:
Steeped in a philosophy of innovation-driven growth, Starise Metal is unwavering in its resolve to ascend as a frontrunner in the global precision casting landscape, driving the industry forward with pioneering advancements and visionary foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
When it comes to short-distance journeys or limited batches of our exquisite cast steel parts, road transportation stands as a versatile and swift method of choice. This approach offers remarkable flexibility and speed, ensuring your items are delivered right to your specified location. For our larger, more substantial cast steel creations, expansive flatbed trucks or specialized transport vehicles are employed, guaranteeing safe and efficient moves.

Railway Transportation:
Perfectly tailored for those extensive journeys and bulk shipments of our cast steel masterpieces, railway transportation shines with its impressive capacity, cost-efficiency, and impeccable safety record. However, it requires meticulous planning for loading, unloading, and transshipment. Our cast steel parts are carefully secured in containers or open wagons, ensuring their integrity and protection throughout the journey.

Waterway Transportation:
For our esteemed clients seeking to export cast steel parts or transport them to coastal havens, waterway transportation emerges as the economically savvy choice. While this method boasts significant capacity and cost advantages, it requires vigilant attention to moisture and rust prevention. Our cast steel parts are shipped in robust containers or bulk carriers, safeguarding their quality across the seas.

Air Transportation:
For those moments when time is of the essence or critical components in the medical sector demand prompt delivery, air transportation becomes the pinnacle of speed and efficiency. Although this method carries a premium, and certain size and weight restrictions apply, it delivers unparalleled rapidity for your urgent cast steel needs.

Wooden Box Packaging:
Our wooden box packaging solution is meticulously designed for cast steel parts of all dimensions, particularly those of larger scale. Offering superior compressive strength and protective features, these boxes prevent any potential squeezing or collision during transit. Our process involves initial wrapping with plastic film or oil paper, followed by secure placement in the box, supported by wooden wedges or foam materials to ensure steadfast stability.

Carton Packaging:
For smaller cast steel components, our carton packaging provides a lightweight and budget-friendly option. While ensuring adequate strength and moisture resistance, our method involves wrapping parts in plastic or bubble bags, followed by a snug fit within the carton. Fillers are strategically used to eliminate any movement inside, maintaining the integrity of your parts.

Pallet Packaging:
In the realm of mass production, pallet packaging emerges as a preferred choice for cast steel parts. These parts are meticulously arranged on pallets and secured with stretch film or strapping tape, facilitating easy handling and transportation via forklifts. Ideal for uniform specifications common in the agricultural and construction machinery sectors, this method ensures efficiency and protection.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.