| Part System |
Part Name |
Material |
Casting Process |
Technical Advantages |
| Heavy-duty truck axle |
Leaf spring seat |
Carbon steel |
Coated sand casting
/Lost wax casting |
Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency |
| Mining truck axle |
Steering knuckle axle seat |
Carbon steel |
Coated sand casting |
Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency |
Heavy-duty truck
exhausted system |
Exhaust bend pipe |
Carbon steel |
Lost wax casting |
Lost wax casting process, good product surface quality, less mold cost, and small quatity production. |
| Qingdao Starise Metal Technology Co., Ltd. is an industry and trade integration enterprise focusing on the research and development, production and global trade of precision casting parts. Relying on its holding factory, the company has been deeply engaged in the industry for over 30 years. It has a modern production base covering an area of 47,000 square meters (including 10,000 square meters of high-standard production workshops), with an annual production capacity of over 30,000 tons of precision cast steel parts. Its products are exported to more than 20 countries and regions in Europe, America, Asia and so on.. |
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Our History:
1. Founding Period (1996-1998):
Founded in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its journey with a commitment to providing top-notch precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this foundational phase, the company specialized in crafting small-scale precision castings utilizing the time-honored technique of traditional silica gel precision casting.
2. Technological Accumulation and Expansion (1998-2014):
1998 marked a transformative year as Qingdao Starise Metal ushered in cutting-edge investment casting and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006, the company demonstrated an unwavering dedication to quality and reliability. Between 2009 and 2014, a strategic expansion of production facilities and the incorporation of multiple new production lines significantly bolstered the company's capacity. Embracing efficient casting processes, the company met the growing demands for diverse, multi-batch, and bespoke manufacturing.
3. Brand Marketing (2016-2020):
Initiating a brand presence overhaul in 2016, Qingdao Starise Metal actively engaged in both domestic and international industry exhibitions, amplifying brand recognition. By 2017, the company had expanded its horizons, penetrating global markets and fostering enduring partnerships with international clients. By 2020, a series of proprietary technologies had been successfully developed, elevating product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, Qingdao Starise Metal made a decisive investment, founding a dedicated R&D center devoted to pioneering new materials and processes. The following year saw the advent of an eco-friendly precision casting process that curtailed pollution while enhancing casting quality. In 2020, the company's relentless pursuit of innovation was nationally recognized, earning the esteemed designation of a high-tech enterprise.
5. Intelligent Manufacturing and Future Vision:
Adapting to challenges brought by the global pandemic in 2019, Qingdao Starise Metal swiftly refined its market strategies, fortifying online marketing and service capabilities to sustain robust growth. By 2021, the company embarked on an intelligent manufacturing revolution, seamlessly integrating automation with information technology to boost production efficiency and managerial capabilities.
6. Looking Ahead:
Qingdao Starise Metal remains steadfast in its innovation-driven philosophy, perpetually striving to secure a vanguard position within the global realm of precision casting. The company is poised for continued evolution, setting the stage for future triumphs.
Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in the precision casting industry. As an eminent industry and trade integration enterprise, it has carved out a formidable presence in the market, driven by an unwavering focus on cutting-edge research, meticulous production, and expansive global trade. The company's relentless pursuit of market leadership is palpable in its every endeavor.
At the core of Qingdao Starise Metal's thriving success is its deeply entrenched industry prowess, courtesy of its foundational holding factory. With over thirty years of dedication, this factory has mastered its craft, continually evolving to meet the market's dynamic needs. This enduring legacy has equipped Qingdao Starise Metal with unparalleled experience and technical expertise, establishing it as a leader amongst its peers.
The company's state-of-the-art production base is a testament to its unwavering commitment to excellence and innovation. Spanning an impressive 47,000 square meters, it is an epicenter of creativity and productivity. Within this expansive area, 10,000 square meters are allocated to high-standard production workshops, equipped with cutting-edge machinery and advanced production lines. This ensures the production of precision cast steel parts that exemplify the highest quality standards.
Boasting an annual production capacity exceeding 30,000 tons of precision cast steel parts, Qingdao Starise Metal is adept at catering to the diverse demands of its clientele. Whether fulfilling small custom orders or large-scale production runs, the company's streamlined processes and skilled workforce guarantee timely delivery with uncompromising quality.
With a reputation that resonates across the globe, Qingdao Starise Metal Technology Co., Ltd. has ascended as a paragon of excellence in the international market. Their products, admired for their precision and reliability, have been exported to over 20 countries and regions, spanning across Europe, America, Asia, and beyond. In Europe, their cast steel parts are integral to industries from automotive manufacturing to machinery production, symbolizing strength and precision. Across the Americas, these components are pivotal in the infrastructure and industrial sectors, facilitating growth and development. In Asia, the discerning customers recognize and covet the unparalleled quality and cutting-edge innovation that these products embody.
Qingdao Starise Metal Technology Co., Ltd. stands head and shoulders above the rest due to its unwavering commitment to perpetual enhancement. The company makes substantial investments in research and development, persistently seeking out novel materials, pioneering technologies, and advanced manufacturing processes to elevate the performance and caliber of its offerings. Their adept team of engineers and technicians works meticulously with clients, ensuring a thorough understanding of their unique requirements and crafting bespoke solutions that exceed expectations.
Beyond its innovative prowess and production capabilities, Qingdao Starise Metal Technology Co., Ltd. prioritizes exemplary customer service as a cornerstone of its operations. Recognizing that robust customer relationships are crucial for sustained success, the company is dedicated to providing responsive and effective service, addressing all customer inquiries and concerns with alacrity and precision.
As Qingdao Starise Metal Technology Co., Ltd. gazes into the future, it is poised on the threshold of even greater growth and triumphs. With its solid foundation, pioneering spirit, and unwavering pursuit of excellence, the company is perfectly positioned to expand its global footprint and emerge as a dominant force in the precision casting parts industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
In the realm of cast steel parts, rust prevention is paramount. Typically, these components undergo treatments like the application of anti-rust paint or oil to guard against corrosion during transit and storage. When destined for corrosive environments, such as those in the chemical or petroleum industries, specialized anti-corrosion coatings become indispensable, ensuring the longevity and integrity of each part.
Cushioning Packaging:
To safeguard cast steel parts against the rigors of transportation, effective cushioning is employed. Materials like foam plastics, sponges, and air cushion films are standard, providing a protective barrier against collisions and external impacts. For precision parts, particularly those with stringent accuracy demands or under tight timelines, multi-layer cushioning packaging is used. This meticulous approach guarantees their stability and safety throughout the journey.
·
Transportation
Road Transportation:
For short hauls or transporting small batches of cast steel parts, road transportation stands out, offering remarkable flexibility and speed. This method can efficiently deliver goods directly to the customer's specified location. For oversized parts, specialized vehicles like large flatbed trucks are utilized, ensuring safe and effective transport.
Railway Transportation:
Ideal for extensive distances and bulk shipments, railway transportation offers the benefits of substantial volume capacity, cost efficiency, and safety. However, logistics involving loading, unloading, and transshipment require careful planning. Typically, cast steel parts are secured in containers or open wagons, assuring their safety en route.
Waterway Transportation:
For exports or shipments to coastal destinations, waterway transportation emerges as a cost-effective option. While offering significant volume capacity at reduced costs, it is inherently slower, necessitating diligent moisture and rust management. Parts are transported in containers or bulk carriers, maintaining their condition against the elements.
Air Transportation:
When time is of the essence, particularly for urgent orders or critical components, air transportation presents a swift solution. Despite high costs and constraints on dimensions and weight, its speed ensures timely delivery, making it ideal for industries where every second counts, such as the medical sector.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.
2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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