Customer Designed Precision Casting Featuring Customization and Ra0.8 Surface Finish

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of modern agriculture, our casting parts for agricultural machinery serve as your ultimate key to unlocking unparalleled levels of efficiency and reliability. Experience the pinnacle of innovation with our meticulously engineered solutions that promise to revolutionize your agricultural endeavors.


The spectrum of agricultural machinery is vast and varied, encompassing tractors that masterfully navigate fields, harvesters that efficiently collect bountiful crops, seeders that deliver unparalleled precision in planting, and tillage machines that expertly prime the soil. For each type of machinery, our bespoke casting solutions ensure optimal performance and reliability, tailored to meet every unique demand.

Our diverse casting processes include sand casting, renowned for its capacity to create large, intricate components, and precision casting, which guarantees exceptional accuracy and a superior surface finish. These processes are further enhanced by our curated selection of premium materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, each chosen to bolster performance and durability.


When it comes to tractors, we precisely cast essential components such as engine blocks, transmission cases, and axles. For harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts deliver flawless functionality. Seeders benefit from our meticulously crafted metering devices, while our robust plowshares and cultivator teeth significantly boost the performance of tillage machines, ensuring outstanding agricultural productivity.

Quality is the foundation upon which our operations are built. We implement rigorous quality control measures at every phase, from thorough raw material inspections to comprehensive final product testing. Utilizing cutting-edge inspection equipment, like spectrometers and non-destructive testing devices, we ensure each casting part adheres to or exceeds international standards such as ISO and ASTM, reflecting our unwavering commitment to excellence.


Propelled by an unwavering commitment to excellence and profound industry expertise, our casting parts have earned the trust of farmers and manufacturers worldwide. Partner with us and discover how our advanced casting technology and steadfast quality can significantly enhance your agricultural operations, setting new benchmarks in performance and reliability.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. epitomizes the zenith of excellence in industry and trade synergy, proudly leading the charge in the research, development, production, and international commerce of precision casting parts. With an illustrious history spanning over three decades, our dedication is underscored by a cutting-edge production facility sprawling across an impressive 47,000 square meters, of which 10,000 square meters are devoted to high-standard workshops. Our robust annual capacity, exceeding a remarkable 30,000 tons of precision cast steel parts, empowers us to deliver premium exports to over 20 countries, including Europe, America, and Asia, among others.

Our History:

1. Founding Period (1996-1998):
Our voyage commenced in 1996 in the vibrant locale of Pingdu City, Qingdao, China, fueled by the ambition to deliver outstanding precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This foundational period concentrated on producing small-scale precision castings utilizing traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A paradigm shift occurred in 1998 with the advent of advanced investment and sand casting technologies, empowering us to produce medium to large-scale precision castings. The attainment of ISO9001 certification in 2006 was a testament to our steadfast dedication to quality. From 2009 to 2014, we embarked on a significant expansion, enhancing our facilities, upgrading production lines, and embracing state-of-the-art casting processes to proficiently meet the demands for diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 heralded a new era in our brand evolution, as we actively participated in prestigious domestic and international exhibitions to amplify our brand's prestige. By 2017, our global market presence flourished, fostering lasting partnerships with international clients. By 2020, our unwavering commitment to innovation was manifested through numerous patented technologies, which significantly enhanced the precision and quality of our products.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary quest by establishing a dedicated research and development center, pioneering groundbreaking materials and processes. Our 2019 breakthrough in environmentally sustainable precision casting considerably reduced pollution while elevating casting quality. Recognized as a national high-tech enterprise in 2020, our prowess in technological innovation received formal national acknowledgment.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, we strategically adapted our market approach, strengthening our online marketing and service capabilities to secure persistent business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, enhancing production efficiency and managerial expertise.

6. Looking Ahead:
Committed to innovation-driven progress, Qingdao Starise Metal Technology Co., Ltd. stands ready to ascend to the forefront of the global precision casting industry, charting a course towards a future shaped by visionary insight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., our commitment to excellence is showcased in our rust prevention process. Our cast steel parts undergo a meticulous treatment with premium rust inhibitors, crafting a robust and superior dense anti-rust film. This ensures impeccable protection against corrosion during both transportation and storage. Our rigorous approach guarantees that your valuable parts arrive in pristine, rust-free condition, ready to perform without compromise.
2. Buffer Protection: Understanding the fragility of certain components, we envelop them in top-tier buffer materials such as high-quality foam boards and sponges. This cushioning acts as a formidable safeguard, protecting each part from collision damage during the challenging journey of transportation. We promise that when your parts arrive, they will be in immaculate condition, untouched by the rigors of transit.
3. Outer Packaging: We ensure the absolute safety of small cast steel parts by securely placing them within robust wooden boxes, meticulously packed with stuffing to prevent any unwanted movement throughout transit. For larger components, we create bespoke metal or wooden frames, and when necessary, utilize container transportation. This tailored packaging strategy not only guarantees the utmost safety and integrity for each item but also assures a seamless journey from our facilities to your hands, intact and secure.

Shipping

1. Logistics Selection: At Qingdao Starise Metal Technology Co., Ltd., we pride ourselves on forming strategic partnerships with leading logistics companies. By thoroughly assessing customer demands and product specifications, we meticulously select the most suitable transportation method—be it road, rail, sea, or air. This ensures that your goods are delivered with remarkable speed and absolute security, meeting your expectations every step of the way.
2. Delivery Timeliness: For standard orders, we pledge a dispatch timeline within 30 working days following production and inspection. Recognizing the urgency of some needs, we offer flexible, expedited delivery options. We're dedicated to prioritizing production and dispatch processes, ensuring we meet your critical deadlines with unwavering precision and promptness.
3. Logistics Tracking: Experience peace of mind with our cutting-edge, real-time tracking service. Through our official website or our partner's logistics platform, effortlessly track your shipment using the order or logistics tracking number. Stay informed at all times, with up-to-the-minute updates on the location and estimated arrival time of your goods, ensuring transparency and reliability every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.