Customer Designed Precision Casting with Custom Element Ratios and Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customer Designed Precision Casting with Custom Element Ratios and Shapes
  • Customer Designed Precision Casting with Custom Element Ratios and Shapes
  • Customer Designed Precision Casting with Custom Element Ratios and Shapes
  • Customer Designed Precision Casting with Custom Element Ratios and Shapes
  • Customer Designed Precision Casting with Custom Element Ratios and Shapes
  • Customer Designed Precision Casting with Custom Element Ratios and Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customer Designed Precision Casting with Custom Element Ratios and Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customer Designed Precision Casting with Custom Element Ratios and Shapes
These casting parts serve as the lifeblood of agricultural machinery, ensuring flawless functionality and efficient operations. Critical components such as engines, transmission systems, and tillage tools rely heavily on the strength of precision cast parts. Our exceptional parts, including gearbox housings, plowshares, and harvester cutter shafts, are meticulously crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys. These materials are engineered to thrive in the most demanding conditions, providing unparalleled impact resistance, exceptional wear durability, and superior rust prevention capabilities.

Our offerings not only meet but exceed the highest international standards, such as ASTM, EN, and ISO, and are bolstered by esteemed certifications including CE and API. These products are expertly crafted to optimize the performance of a diverse array of agricultural machinery, from tractors and combine harvesters to seeders, ensuring that they operate at peak efficiency.

Embracing the forefront of agricultural innovation, our precision casting processes, coupled with groundbreaking materials like low-temperature steel ZG10MnNiCu, significantly enhance the durability and energy efficiency of parts. This visionary approach facilitates customization and seamless integration, drastically reducing maintenance costs while aligning with the global movement toward smarter, lighter agricultural solutions.

Within the vast and intricate world of the agricultural machinery industry, our top-tier casting parts are an indispensable element, propelling the progress of global agricultural mechanization and advocating fervently for the cause of sustainable development.
Customer Designed Precision Casting with Custom Element Ratios and Shapes

Company Profile

Customer Designed Precision Casting with Custom Element Ratios and Shapes
Introducing Qingdao Starise Metal Technology Co., Ltd., a trailblazing industry and trade integration enterprise renowned for its expertise in the innovation, production, and global trade of high-quality precision casting components. With an impressive legacy spanning over three decades, the company operates a state-of-the-art production facility that covers an expansive 47,000 square meters, featuring 10,000 square meters of meticulously designed production workshops. Showcasing unmatched proficiency, its annual production capacity exceeds 30,000 tons of precision cast steel parts. Qingdao Starise Metal has made a remarkable impact in the international market, with a robust global presence in over 20 countries across Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the industrious hub of Pingdu, Qingdao, China, Starise Metal commenced its illustrious journey by delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle industries. This foundational era emphasized the production of small-scale, high-precision castings utilizing traditional silica gel techniques, setting a benchmark for unmatched quality.


2. Technological Accumulation and Expansion (1998-2014):
The year 1998 signified a pivotal transformation as Starise Metal adopted state-of-the-art investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. The acquisition of ISO9001 certification in 2006 was a testament to its unwavering commitment to excellence. Between 2009 and 2014, the company embraced significant expansion, enhancing its production capabilities, introducing multiple advanced production lines, and optimizing streamlined casting processes to meet diverse, multi-batch, bespoke manufacturing requirements.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on an ambitious brand-building journey, actively engaging in domestic and international industry exhibitions to elevate brand recognition. By 2017, the company solidified its global market stronghold, cultivating lasting relationships with international clientele. The expansion of its brand was further bolstered by the development of multiple patented technologies by 2020, which significantly enhanced product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A transformative investment in 2018 led to the establishment of a cutting-edge research and development center focused on pioneering innovative materials and processes. The year 2019 marked the introduction of an eco-friendly precision casting process, which not only reduced environmental impact but also improved the quality of surface and internal casting defects. In 2020, Starise Metal achieved the prestigious designation of a national high-tech enterprise, reinforcing its leadership in technological advancements.


5. Intelligent Manufacturing and Future Vision:
Facing the global pandemic in 2019 with agility, Starise Metal reimagined its market strategy, bolstering online marketing and service delivery to ensure sustained business growth. By 2021, the company embraced intelligent manufacturing, seamlessly integrating automation and information technology to enhance production efficiency and management excellence.


6. Looking Ahead:
Starise Metal remains unwavering in its dedication to an innovation-driven development philosophy, with aspirations to fortify its stature as a global leader in the precision casting industry.


Customer Designed Precision Casting with Custom Element Ratios and Shapes

Processing

Customer Designed Precision Casting with Custom Element Ratios and Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customer Designed Precision Casting with Custom Element Ratios and Shapes

Packaging & Shipping

Customer Designed Precision Casting with Custom Element Ratios and Shapes
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To safeguard your cast steel components from rust during their journey and storage, we meticulously apply robust rust prevention treatments, such as specialized anti-rust paints or protective oil coatings. For those operating in harsh, corrosive environments like chemical and petroleum sectors, we offer advanced anti-corrosion coatings, designed to significantly amplify durability and extend the lifespan of your products.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To shield against potential damage in transit, our packaging strategy incorporates advanced cushioning materials, including foam plastics, sponges, and air cushion films, adept at absorbing shocks and preventing impact. For components requiring high precision or delicacy, we employ sophisticated multi-layer cushioning techniques, ensuring stability and comprehensive protection, thus guaranteeing their pristine condition upon arrival.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

Our transportation routes are crafted with precision, evaluating road conditions, bridge capacities, and tunnel dimensions to ensure uninterrupted transit. For oversized or heavyweight items, we liaise with road authorities to secure necessary permits and arrange for escort measures, ensuring a secure and efficient journey that upholds the integrity of your cargo.
·
Transportation Insurance: Securing Your Investments with Confidence
Achieve peace of mind by opting for our comprehensive transportation insurance, designed to mitigate risks. We assist you in selecting the most suitable insurance plans tailored to your product’s value, transportation mode, and route, guaranteeing protection for your cast steel parts against any unforeseen circumstances.
·
Loading and Unloading Requirements: Handling with Expertise and Care
Our loading and unloading processes employ state-of-the-art equipment, including forklifts and cranes, all operated by highly skilled professionals. We emphasize the prevention of collisions and maintain the structural integrity of your cast steel components, ensuring safety, stability, and meticulous handling throughout each stage of the operation.
Customer Designed Precision Casting with Custom Element Ratios and Shapes

FAQ

Customer Designed Precision Casting with Custom Element Ratios and Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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