Precision Coated Axle Parts for Reliable Mining Truck Performance

• Customization: Available
• After-sales Service: Customization
• Condition: New
• Model NO.: C23
• Axle Number: 2
• Application: Truck
• Certification: ISO, IATF 16949
• Material: Carbon Steel
• Type: Rear Axles
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Machining: Cusomization
• Machining Tolerance: 0.005mm-0.01mm
• Machining Method: Turning/Drilling/
• Heat Treatment: Quench and Temper
• Package: Wooden Package/Pallets
• Inspection Report: Yes
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Lead Time: 30-40 Days
• Dimension: According to Customer′s Drawings
• Shape: Customer′s Standard
• Inspection Tools: CMM/Gauges/Indicators
• OEM: OEM Customer Demands
• Transport Package: Plastic Bags and Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industry	Material	Process	Application	Technical advantages
Commercial Vehicle Heavy-duty Truck Axle	Carbon steel	Coated Sand Casting/ Lost Wax Casting	Leaf Spring Support Bracket for Rear Axle	Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency
Mining Truck Axle	Carbon steel	Coated Sand Casting	Steering Knuckle/Axle Shaft Connection Bracket on Axle	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
Heavy-duty Truck Exhausted System	Carbon steel	Lost Wax Casting	Commercial Vehicle Heavy-Duty Exhaust System	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a pioneering industry leader, uniquely blending research, development, production, and international trade of precision casting components. With a legacy of over 30 years in the field, our company stands firmly on a modern, expansive production facility spanning 47,000 square meters, including a state-of-the-art 10,000 square meter workshop. We proudly achieve an impressive annual output exceeding 30,000 tons in precision cast steel parts, exporting our high-quality products to more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):

Established in 1996 in Pingdu City, Qingdao, China, Qingdao Starise initially set its vision on providing top-notch precision casting solutions for the agricultural machinery and automotive axle sectors. During these formative years, we specialized in crafting small-scale precision castings using traditional superior silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):

In 1998, Qingdao Starise embraced advanced investment and sand casting technologies, enabling the seamless production of medium to large-scale precision castings. By 2006, we achieved ISO9001 certification, assuring unwavering quality and reliability. Between 2009 and 2014, we embarked on a significant expansion, augmenting our production capabilities with new lines and efficient processes to adeptly cater to diverse, multi-batch, and customized manufacturing demands.

3. Brand Marketing (2016-2020):

2016 marked the beginning of a strategic brand-building era as we actively engaged in prestigious domestic and international exhibitions to amplify our brand's presence. By 2017, our global footprint expanded, forging lasting partnerships with overseas clients. By 2020, we had secured multiple patented technologies, enhancing our product precision and quality standards exponentially.

4. Technological Innovation and Sustainable Development (2018-2024):

In 2018, our commitment to innovation took a leap forward with the inception of a specialized R&D center, exploring novel materials and processes. By 2019, we pioneered an environmentally friendly precision casting process, dramatically curbing pollution emissions and elevating the quality by minimizing surface and internal defects. Our excellence in innovation was nationally recognized in 2020, as we were designated a high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:

In the face of the 2019 global pandemic, we adeptly recalibrated our market strategy, enhancing online marketing and service prowess to maintain robust business growth. By 2021, our journey into intelligent manufacturing commenced, seamlessly integrating automation and IT to boost production efficiency and management prowess.

6. Looking Ahead:

Our company is steadfast in its commitment to an innovation-oriented development path, striving to ascend as a global leader in the precision casting industry, perpetuating a legacy of excellence and technological advancement.

Certifications

Processing

Investment casting stands as a marvel of sophisticated manufacturing, celebrated for its ability to craft metal components with extraordinary precision. Serving a diverse range of industries such as aerospace, automotive, and medical, this process is synonymous with unparalleled accuracy and superior quality. Allow us to guide you through the intricate steps of the investment casting journey, illuminating how these extraordinary components come to life.

1. Wax Pattern Creation

Our investment casting adventure begins with the meticulous artistry of wax pattern creation. With great expertise, artisans inject premium wax into meticulously engineered aluminum molds, crafted to mirror the exact shape and dimensions of the final masterpiece. These wax models form the crucial blueprint and cornerstone for the entire casting process. The calibre and precision of the wax pattern are essential, directly influencing the ultimate brilliance of the metal component.

2. Assembly

In the assembly phase, each uniquely crafted wax pattern is expertly attached to a central wax sprue, forming what is known as a pattern assembly or wax tree. This integral sprue is the conduit through which molten metal will seamlessly flow to fill the intricately designed cavities. Ensuring precise alignment and secure attachment of wax patterns to the sprue is vital for flawless execution.

3. Shell Building

With the pattern assembly ready, we embark upon the transformative shell-building stage. Here, the assembly is meticulously immersed in a high-quality ceramic slurry. Layer by layer, refractory materials are applied with painstaking care, ensuring each layer dries completely before the next. The result is a robust, durable ceramic shell, perfectly enveloping the delicate wax patterns and providing crucial structural integrity for the subsequent stages.

4. Dewaxing

Upon completion of the ceramic shell, the pivotal dewaxing step begins. The ceramic-encased assembly is placed in a specialized furnace under high heat, causing the wax to melt and evacuate, hence the term 'lost-wax casting.' The result is a hollow ceramic mold, with intricately defined cavities mirroring the original wax patterns, primed to welcome molten metal.

5. Burnout/Preheating

Following dewaxing, the ceramic mold enters the burnout phase, where it is subjected to intense heat. This stage eliminates any residual wax, hardens the ceramic, and primes it for the critical pouring stage. Preheating is essential, ensuring the molten metal fills the cavities smoothly and minimizes defects. Once preheated, the mold is perfectly poised for its molten metal debut.

6. Pouring

The pouring stage is the heart of investment casting. Here, meticulously selected molten metal is poured into the preheated ceramic mold, seamlessly filling every intricate corner. As the metal cools and solidifies, it takes on the precise form of the original wax patterns, bringing the envisioned metal component to vibrant life. Precision control during this phase ensures the final product's excellence and integrity.

7. Shell Removal

Once cooled and solidified, the time comes to unveil the metal masterpiece hidden within the ceramic shell. Vibratory methods gently dismantle the shell, revealing the meticulously crafted metal casting beneath. This delicate step requires careful handling to preserve the integrity of the finely detailed metal component.

8. Cut-off

Once the shell is meticulously removed, the individual metal castings are expertly separated from the central sprue using specialized saws or cutting tools. This critical separation process is executed with exceptional precision, ensuring a clean and accurate cut that prepares the metal component perfectly for further processing.

9. Finishing

The culminating phase of the investment casting process involves meticulous finishing operations tailored to meet the precise specifications of each component. Depending on its intended application, an array of sophisticated finishing techniques may be employed. For example, heat treatment may be applied to enhance the mechanical properties of the metal, bolstering its strength and hardness. CNC machining offers the finesse required for achieving exact dimensions and precise tolerances. To cleanse the surface and attain a smooth, refined finish, shot blasting is often performed. Polishing follows, imbuing the component with a bright, flawless, and visually appealing surface appearance.

Investment casting stands as a marvel of modern manufacturing, blending unparalleled skill, precision, and innovative techniques to produce superior metal components that consistently meet the rigorous standards of diverse industries.

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: To ensure the utmost protection of our cast steel parts, each surface is meticulously coated with premium rust preventives. This creates a robust anti-rust barrier, effectively safeguarding the components against corrosion throughout transportation and storage.
2. Buffer Protection: Our commitment to quality means that parts susceptible to impact are enveloped with high-performance buffer materials, including foam boards and sponges. This thoughtful packaging strategy ensures impeccable protection against any potential collision damage during transit.
3. Outer Packaging: We prioritize the safe arrival of our components by encasing smaller cast steel parts in durable wooden boxes filled with ample stuffing to eliminate movement during transit. Larger parts are securely affixed using tailor-made metal or wooden frames, with container transportation employed when needed, guaranteeing the safety and integrity of each shipment.

Shipping

1. Logistics Selection: Our strategic alliances with renowned logistics companies enable us to tailor transportation solutions to our customers' needs. We offer versatile options such as road, rail, sea, and air freight, ensuring efficient, timely, and secure delivery tailored to the unique characteristics of each shipment.
2. Delivery Timeliness: Adhering to strict timelines, we ensure dispatch of regular orders within 30 working days post-inspection. For those requiring expedited service, we offer negotiable timelines, prioritizing production and delivery processes to meet urgent demands with precision.
3. Logistics Tracking: Our state-of-the-art tracking service offers unparalleled transparency. By utilizing the order or logistics tracking number on our official website or partner platforms, customers can monitor their shipment in real-time, staying informed about its location and expected arrival time with ease and convenience.

FAQ

1 Q: Where is our company, Starise Metal, located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are we the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly produces iron and steel castings by ourselves. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in our company?
A: Sand Casting, lost wax casting, precision casting and investment casting process. The permanent mold casting, low pressure casting and die casting are also available.

4 Q: What materials can we cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.