Premium High Manganese Steel Alloy Casting for Heavy-Duty Applications

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of innovation and excellence in the realm of precision casting parts. This esteemed industry and trade integration enterprise is dedicated to the research, development, production, and global dissemination of high-quality casting components. With over three decades of unwavering devotion, and supported by its own holding factory, the company boasts a sprawling modern production facility that stretches over 47,000 square meters. This includes 10,000 square meters dedicated to state-of-the-art production workshops. With an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts, Qingdao Starise Metal proudly exports its superior products to a vast clientele spanning more than 20 countries and regions across Europe, America, and Asia.

Our History:

1. Founding Period (1996-1998):
The journey began in 1996, in the vibrant city of Pingdu, Qingdao, China. From its inception, the company committed itself to delivering outstanding precision casting solutions, particularly for the agricultural machinery and automotive axle sectors. During this formative phase, the focus was on producing small-scale precision castings, utilizing the traditional silica gel precision casting technology.

2. Technological Accumulation and Expansion (1998-2014):
In a strategic move in 1998, the company embraced cutting-edge investment casting and sand casting technologies, unlocking the capability to produce medium and large-scale precision castings. The milestone achievement of ISO9001 certification in 2006 further cemented the company's reputation for consistent quality and reliability. Between 2009 and 2014, the company underwent a significant expansion, boosting its production facilities, inaugurating multiple new production lines, and integrating advanced, efficient casting processes to cater to the rising demand for diverse, multi-batch, and bespoke product manufacturing.

3. Brand Marketing (2016-2020):
In 2016, with an eye on elevating its brand stature, the company embarked on an ambitious brand-building journey. By actively participating in both domestic and international industry exhibitions, it significantly amplified brand awareness. The year 2017 marked a strategic expansion into global markets, establishing enduring partnerships with international clients. By 2020, a suite of patented technologies had been developed, enhancing the precision and quality of the company's offerings.

4. Technological Innovation and Sustainable Development (2018-2024):
In a bold leap forward in 2018, the company invested in an advanced R&D center dedicated to pioneering new materials and processes. The subsequent year saw the development of an eco-friendly precision casting process, dramatically reducing pollution emissions and enhancing the quality of surface and internal casting defects. This commitment to innovation was recognized in 2020 when the company was officially designated as a national high-tech enterprise, reflecting its prowess in technological advancement.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, the company deftly adapted its market strategies, bolstering its online marketing and service capabilities to maintain stable growth. By 2021, it pioneered an intelligent manufacturing initiative, seamlessly blending automation and information technology to elevate production efficiency and managerial acumen.

6. Looking Ahead:
Starise Metal is steadfast in its commitment to an innovation-led development philosophy, poised to ascend to a preeminent position in the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: Tailored for cast steel parts of diverse sizes and weights, particularly those on the larger side, our wooden box packaging offers remarkable compressive strength and protective capabilities. This ensures that your valuable cast steel components remain unscathed during transit. Initially, the parts are enveloped in a secure layer of plastic film or oil paper, then carefully nestled within the robust wooden box. To further safeguard against movement, wooden wedges or foam materials are employed, offering steadfast stability inside the box.
  • Carton Packaging: Ideal for smaller cast steel parts, our carton packaging presents a lightweight and economical option. However, it's crucial to consider the carton’s strength and moisture resistance. The packaging process involves wrapping the parts in plastic or bubble bags, then gently placing them inside the carton. Strategic use of fillers ensures that your cast steel parts remain stationary, minimizing the risk of movement during handling.
  • Pallet Packaging: For large-scale production of cast steel parts, pallet packaging is the go-to choice. Parts are meticulously stacked on the pallet, secured with stretch film or strapping tape, facilitating effortless handling and transportation via forklifts. This method is particularly advantageous for parts with uniform specifications, notably in the agricultural and construction machinery sectors.

Shipping

• Selection of Mode
  • Road Transportation: When transporting small batches or for short distances, road transportation stands out as a favored method. It offers unparalleled flexibility and rapid delivery, allowing goods to be dispatched directly to the customer's specified location. For larger cast steel parts, deploying large flatbed trucks or specialized transport vehicles might be necessary to ensure safe and efficient transit.
  • Railway Transportation: Perfect for extensive distances and bulk shipments, railway transportation excels in delivering substantial volumes at a lower cost while maintaining safety. However, it's essential to account for the nuances of loading, unloading, and transshipment. Typically, cast steel parts travel in containers or open wagons to assure their protection throughout the journey.
  • Waterway Transportation: For exports or deliveries to coastal regions, waterway transportation emerges as a cost-effective solution. It carries the benefits of high volume and reduced expenses, but with slower transit times. To combat potential moisture and rust issues, cast steel parts frequently voyage in containers or bulk carriers, maintaining their integrity throughout the passage.
  • Air Transportation: When time is of the essence or for critical components in the URGET, air transportation becomes a prominent choice. It guarantees swift delivery, albeit at a premium, with constraints on the size and weight of the goods. This mode is the pinnacle of expedited shipping, ensuring your components reach their destination promptly.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.