Customization in Customer Designed Investment Casting with Ra0.8 Surface Finish

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the ever-evolving realm of modern agriculture, our casting parts for agricultural machinery transform your operations into paragons of efficiency and dependability. Embrace the forefront of innovation with our meticulously engineered solutions, designed to empower your agricultural success.


Agricultural machinery encompasses a broad spectrum of equipment, ranging from tractors that masterfully traverse fields, to harvesters that efficiently collect bountiful yields, precision seeders that achieve pinpoint planting, and tillage machines that skillfully prepare the soil. Our bespoke casting solutions ensure that each type of machinery operates at its optimum level of performance.

Our extensive suite of casting processes features sand casting, renowned for crafting large, complex structures, alongside precision casting, celebrated for delivering outstanding accuracy and superior surface finishes. These sophisticated techniques are further enhanced by our selection of elite materials, including high-strength cast steel, durable wear-resistant ductile iron, and alloys that resist corrosion effectively.


Focusing on tractors, we meticulously cast essential components like engine blocks, transmission cases, and axles with unmatched precision. For harvesters, our skillfully crafted cutting blades, threshing drums, and conveyor parts ensure smooth and efficient operation. Seeders benefit from our precisely engineered metering devices, while our sturdy plowshares and cultivator teeth significantly boost the performance of tillage machines.

Quality is the bedrock of our operations. We rigorously implement comprehensive quality control protocols at every phase, from the inspection of raw materials to the thorough testing of final products. Our advanced inspection technology, featuring spectrometers and non-destructive testing equipment, ensures that each casting part not only meets but exceeds international standards such as ISO and ASTM.


Fueled by an unwavering dedication to excellence and an expansive understanding of the industry, our casting parts emerge as the reliable choice for farmers and manufacturers all over the globe. Align with us to experience the transformative impact of superior casting technology and uncompromising quality on your agricultural endeavors.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as an industry leader, expertly blending the art of trade integration with cutting-edge research, development, and production of precision casting components. For over three illustrious decades, our dedication has been anchored by a state-of-the-art production facility spread across an expansive 47,000 square meters, featuring 10,000 square meters of premium workshops. We proudly deliver an impressive annual capacity of over 30,000 tons of top-tier precision cast steel parts, reaching discerning clients in more than 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In the vibrant year of 1996, our journey commenced in Pingdu City, Qingdao, China, driven by a vision to craft unparalleled precision casting solutions tailored specifically for the agricultural machinery and automotive axle industries. This pioneering era was defined by the meticulous creation of small-scale precision castings utilizing traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
A significant technological evolution unfolded in 1998 with the introduction of advanced investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored our steadfast commitment to quality. During the dynamic years from 2009 to 2014, we embarked on a transformative expansion journey—upgrading our facilities and enhancing production lines with cutting-edge casting processes to adeptly meet the demands of diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 heralded a new chapter in our brand's evolution as we actively participated in prestigious domestic and international exhibitions, amplifying our brand presence. By 2017, our global market influence had expanded significantly, fostering lasting partnerships with esteemed international clients. By 2020, our dedication to innovation had been affirmed through numerous patented technologies, significantly elevating the precision and quality of our products.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a path of innovation by establishing a dedicated research and development hub focused on pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting not only reduced pollution but also enhanced casting quality. Our recognition as a national high-tech enterprise in 2020 stands as a testament to our excellence in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic in 2019, we adeptly adjusted our market strategies, strengthening our online marketing and service capabilities to ensure continuous business growth. Our 2021 venture into intelligent manufacturing integrates automation with advanced information technology, significantly enhancing production efficiency and management expertise.

6. Looking Ahead:
Guided by a steadfast dedication to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is primed to ascend as a dominant force in the global precision casting industry, crafting a future shaped by visionary foresight.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our cast steel parts, expertly fortified with top-tier rust preventives. These ensure an impenetrable anti-rust barrier that shields against corrosion during transit and storage. This meticulous protection preserves your parts in flawless condition, ready to impress upon arrival.
2. Buffer Protection: Understanding the delicate nature of certain components, we wrap them in premium buffer materials such as foam boards and sponges. This protective cushioning acts as a resilient barrier against impact, safeguarding each part from damage throughout the journey, guaranteeing an impeccable condition upon delivery.
3. Outer Packaging: Our packaging strategy for small cast steel parts involves securing them in robust wooden boxes, carefully filled to prevent any movement during transit. Larger components are housed in custom-designed metal or wooden frames, or transported via containers when required. This bespoke packaging ensures maximum safety and maintains the integrity of your shipment throughout its voyage.

Shipping

1. Logistics Selection: Harnessing strategic partnerships with eminent logistics firms, we tailor our logistics solutions by assessing customer needs and product specifics. Whether by road, rail, sea, or air, we guarantee a swift and secure delivery, ensuring your products reach you with unmatched efficiency and reliability.
2. Delivery Timeliness: For standard orders, we pledge to dispatch within 30 business days after production and inspection. For urgent requirements, we offer flexible, expedited delivery options, strategically prioritizing production and dispatch to meet your crucial deadlines seamlessly and precisely.
3. Logistics Tracking: Stay effortlessly informed with our cutting-edge real-time tracking service. Access your shipment details at any moment via our official company website or our partner logistics platform. Simply enter your order or tracking number to receive instant updates on the location and estimated arrival time of your goods.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.