High Manganese Steel Material Protective Plate for Extreme Conditions

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Unmatched Mechanical Excellence:
When railway transportation vehicles are in motion, every component must endure a dynamic array of complex forces, including traction, braking, and vibration. Through astute material selection and advanced casting techniques, cast components deliver unparalleled high strength, exceptional toughness, and superior wear resistance. For example, couplers crafted from robust high-strength alloy steel excel in handling enormous pulling forces and impacts during vehicle coupling and operation, ensuring seamless and secure train function.

2.Supreme Adaptability to Intricate Forms:
Certain components within railway transportation feature intricate designs, such as bogie frames and gearboxes, challenging for other manufacturing methods. Casting facilitates the creation of meticulously complex-shaped parts, tailored to design specifications, satisfying the special structural and functional nuances of railway transportation. For example, bogie frames can incorporate precise internal reinforcing ribs, cavities, and other sophisticated structures through casting, achieving weight reduction while maintaining robustness.

3.Precision at its Peak: With ongoing advancements in casting technologies, like precision casting and lost foam casting, railway transportation cast components boast exceptional dimensional accuracy, minimizing machining allowances, boosting production efficacy, and slashing costs. Key elements like brake discs ensure impeccable dimensional precision and surface quality through precision casting, meeting stringent braking system requirements.

4.Maximized Material Efficiency: Compared to methods like machining, casting promotes superior material utilization for complex parts, curtailing waste. Enhanced casting processes and mold design further elevate material efficiency, leading to cost-effective production.

5.Efficient Mass Production: In the railway transportation realm demanding vast component quantities, casting is ideal for mass production. Once a mold is perfected, numerous identical cast parts are swiftly and efficiently generated to meet the construction and operational demands of railway transportation.

6.Enhanced Corrosion Resistance: Operating environments of railway transportationexpose components to corrosive elements like humidity and salt spray. By selecting optimal casting materials and surface treatments, cast parts attain remarkable corrosion resistance, significantly extending component lifespan. For instance, anti-corrosion coatings on exposed cast parts provide a robust defense against environmental wear.

7.Personalized Precision: Tailored to diverse railway transportation projects and vehicle types, cast parts offer bespoke design and production capabilities. From materials to shapes and structures, every aspect is fine-tuned to specific requirements, ensuring adaptability to various operational conditions and performance criteria.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
In the scenic locale of Pingdu City, Qingdao, China, 1996 marked the inception of our journey as Qingdao Starise Metal Technology Co., Ltd. Dedicated to excellence, we initially catered to the agricultural machinery and automotive axle industries, providing top-tier precision casting solutions. During these formative years, we specialized in small-scale precision castings, utilizing time-honored silica gel precision casting techniques to deliver superior quality.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 was pivotal as we adopted cutting-edge investment casting and sand casting technologies, empowering us to craft medium to large-scale precision castings. Achieving ISO9001 certification in 2006 cemented our reputation for uncompromising quality and reliability. Between 2009 and 2014, we expanded our facilities significantly, incorporating new production lines and pioneering efficient casting processes. This strategic growth allowed us to expertly accommodate diverse, multi-batch, and bespoke manufacturing demands with unparalleled efficiency.

3. Brand Marketing (2016-2020):
In 2016, our focus shifted towards elevating our brand stature. We actively engaged in high-profile domestic and international industry exhibitions, boosting our brand's visibility and appeal. By 2017, we had broadened our horizons, establishing enduring relationships with global partners. By 2020, our commitment to innovation was evident in our development of multiple patented technologies, significantly refining the precision and quality of our offerings.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we fortified our innovation endeavors by founding a dedicated R&D center, focusing on pioneering new materials and processes. The breakthrough came in 2019 with our eco-friendly precision casting process, curbing pollution emissions and enhancing the quality of our castings. Recognized as a national high-tech enterprise in 2020, we stand at the helm of technological innovation, driving sustainable advancement.

5. Intelligent Manufacturing and Future Vision:
Facing the global pandemic in 2019, we agilely adapted our strategy, bolstering our online marketing and service capabilities to ensure resilient business continuity. In 2021, we unveiled our intelligent manufacturing initiative, seamlessly merging automation and IT to significantly uplift production efficiency and managerial prowess.

6. Looking Ahead:
At Starise Metal, our unwavering dedication to innovation propels us towards securing a commanding presence in the global precision casting arena, ensuring continual progress and leadership.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For seamless short-distance delivery or handling smaller batches of cast steel parts, road transportation emerges as the preferred choice. With its remarkable flexibility and swift delivery capabilities, it effortlessly brings goods straight to the customer's specified location. In cases involving oversized cast steel parts, utilizing large flatbed trucks or specially designed transport vehicles may be necessary to ensure safe and efficient transportation.

Railway Transportation:
Perfectly suited for long-haul journeys and bulk shipments of cast steel parts, railway transportation offers unparalleled benefits. It boasts substantial transportation volumes, cost-efficiency, and a high level of safety. However, careful consideration must be given to the loading, unloading, and transshipment processes. To guarantee the goods' safety, cast steel parts are typically transported in secure containers or open wagons during railway transit.

Waterway Transportation:
For exporting cast steel parts or shipping them to coastal destinations, waterway transportation stands out as a cost-effective solution. It excels in accommodating large volumes at minimal costs, albeit with slower transportation speeds. Special attention is required to safeguard the goods from moisture and rust. During waterway transit, cast steel parts are predominantly conveyed in containers or bulk carriers to ensure optimal protection and integrity.

Air Transportation:
For handling urgent orders or when cast steel parts demand rapid delivery, such as critical components in the medical industry, air transportation becomes an indispensable option. It delivers unmatched speed, albeit at a premium cost, with specific size and weight limitations for the goods.

Wooden Box Packaging:
Ideal for cast steel parts across various sizes and weights, especially those larger in size, wooden box packaging provides superior compressive strength and protection. It prevents any squeezing or collision during transit. The packaging process begins with wrapping the cast steel parts in protective plastic film or oil paper, placing them securely in the wooden box, and using wooden wedges or foam materials for stabilization, ensuring no movement within the box.

Carton Packaging:
For smaller cast steel parts, carton packaging offers a lightweight, cost-effective solution. Attention must be given to the carton’s strength and moisture resistance. The packaging process involves initially wrapping the parts in plastic or bubble bags, placing them in the carton, and utilizing fillers to prevent any internal movement, ensuring the parts remain securely in place.

Pallet Packaging:
For mass-produced cast steel parts, pallet packaging is a practical and efficient choice. Parts are meticulously stacked on pallets and securely fastened with stretch film or strapping tape. This method facilitates smooth handling and transportation via forklifts, making it particularly suitable for uniformly sized parts in sectors like agricultural and construction machinery.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.