Customizable Carbon Steel Components with Investment Casting and Precision

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Budget-Friendly Solutions: Our strategic selection of raw materials, such as affordable and easily accessible molding sand, ensures cost-effectiveness. This innovative process minimizes the need for complex and costly molds. For limited production runs or testing novel designs, our adept craftsmanship in mold creation significantly reduces production expenditures. This makes our solution ideal for businesses aiming to enhance cost-efficiency without sacrificing top-tier quality.
2. Dynamic and Adaptive: Embrace the excellence of sand casting with its unparalleled ability to produce castings of any conceivable shape, size, or weight, skillfully managing intricate geometries. This methodology accommodates a broad array of casting alloys, including cast iron, aluminum, and copper alloys, making it an adaptable choice for diverse industries and applications.

3. Exceptional Flexibility: Enjoy the benefits of our adaptable sand casting process that effortlessly accommodates design modifications. By simply tweaking the sand mold, we eliminate the hefty cost of new mold creation, making it ideal for limited runs and new product introductions. This agility expedites research and development cycles, fast-tracking your path to market success.

4. Top-Notch Permeability: Our superior molding sand boasts excellent permeability, ensuring that gases are efficiently released during the pouring process, which prevents internal defects like gas pores in the casting. This not only maintains the casting's structural integrity but also reduces resistance in molten metal, enhancing mold filling and ensuring superior quality.

5. Seamless Post-processing: After removing the sand mold, castings typically require only fundamental cleaning and processing, such as grinding and riser detachment. This streamlined method involves fewer steps than precision techniques like investment casting, cutting costs and making sand casting perfect for products with moderate surface quality needs.

6. High-Efficiency Production: In extensive manufacturing operations, cutting-edge tools like automated molding and pouring machines significantly enhance production efficiency. These machines rapidly create sand molds and execute pouring tasks, reducing manual intervention and delivering stable, uniform output. Many foundries have achieved efficient, large-scale sand casting by incorporating advanced automated lines, effortlessly meeting the high demands of the market.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, skillfully intertwining the spheres of research, development, manufacturing, and international trade of precision casting components. Celebrating a rich history spanning more than 30 years, the company boasts a cutting-edge production facility sprawling over 47,000 square meters in the picturesque city of Qingdao. Within this expansive space, 10,000 square meters are dedicated to advanced production workshops, achieving an extraordinary annual output of over 30,000 tons of expertly crafted precision cast steel parts. These premium components grace markets in over 20 countries and regions, including Europe, America, and Asia, showcasing the company's far-reaching global impact.

Our History:

1. Founding Period (1996-1998):
In 1996, amidst the bustling backdrop of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on an ambitious mission to deliver unparalleled precision casting solutions, particularly tailored to satisfy the complex needs of the agricultural machinery and automotive axle sectors. During these initial years, the company made its mark by excelling in producing small-scale precision castings using the traditional silica gel technique, thus setting a strong foundation for future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
A significant transformation occurred in 1998 with the adoption of advanced investment and sand casting technologies, propelling the company into the realm of medium and large-scale precision castings. A pivotal milestone was reached in 2006 when the company achieved ISO9001 certification, reinforcing its unwavering commitment to quality consistency and reliability. This period of transformation witnessed an expansion of production facilities, the integration of cutting-edge production lines, and the adoption of efficient casting processes, greatly enhancing production capacity to meet the diverse and customized manufacturing needs.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic brand enhancement journey, actively participating in prestigious domestic and international industry exhibitions, which significantly elevated its brand visibility. By 2017, the company expanded its global presence, forming lasting partnerships with international clients. These efforts culminated in the creation of multiple patented technologies by 2020, dramatically improving product precision and quality, and solidifying the company's position as a leading global authority in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by an unwavering dedication to innovation, 2018 saw the establishment of a state-of-the-art research and development center focused on pioneering new materials and processes. By 2019, an eco-friendly precision casting process was developed, substantially reducing pollution emissions while enhancing the quality of surface and internal casting integrity. Recognition arrived in 2020 when the company was officially recognized as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic of 2019, the company demonstrated resilience by adeptly adapting its market strategies, enhancing online marketing and service capabilities to ensure ongoing growth. The year 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology merged to boost production efficiency and enhance management capabilities.

6. Looking Ahead:
With a steadfast commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is poised to carve out a prominent niche in the global precision casting industry, spearheading advancements that will shape the future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Safeguard your valuable components with our state-of-the-art, impact-resistant solutions. For parts prone to damage, we employ premium buffer materials such as foam boards and sponges. Each piece is meticulously wrapped, creating an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience the pinnacle of security and stability with our expertly crafted packaging solutions. Smaller cast steel parts are securely cradled in sturdy wooden boxes, packed with protective materials to prevent any unnecessary movement. Larger parts are firmly anchored within custom-built metal or wooden frames, and when necessary, we employ container shipping to ensure your items arrive intact, unharmed, and ready for their intended use.

Shipping

1. Logistics Selection: Discover the seamless convenience of flawless logistics through our strategic alliances with top-notch logistics enterprises. We offer an extensive array of transportation modes—including road, rail, sea, and air—to precisely meet your needs and those of your cargo, ensuring each delivery is executed swiftly and securely.
2. Delivery Timeliness: Experience our unwavering commitment to prompt delivery. Standard orders are dispatched within a 30-working-day timeframe upon completion and inspection. For urgent requirements, we provide flexible solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with impeccable precision.
3. Logistics Tracking: Enjoy complete oversight of your shipment with our state-of-the-art, real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated arrival time of your goods, ensuring you're always in the loop.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.