Customer Designed Precision Casting Featuring Customization Lost Wax Casting

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H2
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the ever-evolving landscape of modern agriculture, our premium casting parts for agricultural machinery represent your key to unlocking unparalleled efficiency and reliability. Embrace the future of farming with our meticulously engineered solutions, designed to propel your operations forward.


Agricultural machinery covers an extensive spectrum, including tractors that dominate the fields, harvesters that efficiently gather bountiful crops, seeders for precise planting, and tillage machines that prepare the soil with finesse. For every type of machinery, our expertly customized casting solutions ensure optimal performance and durability.

Our diverse range of casting processes includes sand casting, renowned for its capacity to produce large, complex parts, and precision casting, which delivers exceptional accuracy and impeccable surface finishes. These advanced techniques are further complemented by our selection of superior materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys.


For tractors, we meticulously cast critical components such as engine blocks, transmission cases, and axles, ensuring flawless precision. In harvesters, our expertly crafted cutting blades, threshing drums, and conveyor parts provide smooth and efficient operation. Seeders depend on our accurately designed metering devices, while our durable plowshares and cultivator teeth enhance the efficacy of tillage machines.

Excellence in quality is the foundation of our operations. We implement rigorous quality control measures at every stage, from raw material inspection to comprehensive final product testing. Our cutting-edge inspection equipment, including spectrometers and non-destructive testing devices, ensures each casting part meets or exceeds stringent international standards such as ISO and ASTM.


Fueled by a steadfast dedication to excellence and profound industry expertise, our casting parts are the preferred choice for farmers and manufacturers across the globe. Collaborate with us to discover how our superior casting technology and relentless quality elevate your agricultural operations to new heights.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in industry and trade integration, expertly leading in the research, development, production, and international distribution of precision casting parts. With a remarkable history spanning over 30 years, our dedication is reinforced by a cutting-edge production facility sprawling across 47,000 square meters, including 10,000 square meters dedicated to top-tier workshops. Our impressive yearly production capacity exceeds 30,000 tons of meticulously crafted precision cast steel parts, with our premium exports reaching over 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
In 1996, our journey unfolded in Pingdu City, Qingdao, China, with a mission to deliver exceptional precision casting solutions uniquely tailored for the agricultural machinery and automotive axle sectors. This foundational era was dedicated to crafting small-scale precision castings using traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
The technological revolution of 1998 saw the introduction of advanced investment and sand casting technologies, enabling the creation of medium to large-scale precision castings. Our commitment to quality was solidified in 2006 with the achievement of ISO9001 certification, marking a pivotal milestone. Between 2009 and 2014, we embarked on an expansive transformation, enhancing our facilities, expanding production lines, and adopting state-of-the-art casting processes to meet the diverse and customized manufacturing demands.

3. Brand Marketing (2016-2020):
2016 heralded a new era of brand evolution as we actively participated in prestigious national and international exhibitions, enhancing our brand's prestige. By 2017, our global market presence had expanded, fostering enduring relationships with international clientele. By 2020, our commitment to innovation was evident through multiple patented technologies, significantly elevating product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a pioneering initiative by establishing a research and development hub dedicated to innovating new materials and processes. Our 2019 breakthrough in eco-friendly precision casting dramatically reduced pollution while enhancing casting quality. In 2020, our technological innovation excellence was officially recognized, solidifying our status as a national high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, we strategically pivoted our market approach, strengthening our online marketing and service capabilities to ensure continued business growth. Our 2021 venture into intelligent manufacturing seamlessly integrates automation with information technology, enhancing production efficiency and management prowess.

6. Looking Ahead:
Fueled by an unwavering dedication to innovation-driven progress, Qingdao Starise Metal Technology Co., Ltd. is poised to emerge as a global leader in the precision casting industry, heralding a future shaped by visionary foresight.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Our cast steel parts undergo an exquisite rust prevention treatment, meticulously applying premium rust inhibitors to form a dense and superior anti-rust film. This ensures impeccable protection against rust, both during transportation and storage, guaranteeing your valuable parts reach you in flawless condition.
2. Buffer Protection: Acknowledging the delicacy of certain components, we provide robust buffer protection with high-quality materials like foam boards and sponges. This cushioning acts as an unyielding shield against any potential collision damage throughout transportation, so each part arrives in perfect order.
3. Outer Packaging: Small cast steel parts are securely encased in sturdy, durable wooden boxes, filled with material to prevent any movement. Larger parts benefit from custom metal or wooden frames, with container transport available when necessary. This custom approach ensures maximum safety and integrity on their journey to you.

 

Shipping

1. Logistics Selection: We pride ourselves on forming strategic alliances with leading logistics enterprises. By meticulously assessing customer needs and product attributes, we choose the ideal transportation mode-whether road, rail, sea, or air-to ensure rapid and secure delivery of your goods.
2. Delivery Timeliness: For standard orders, we assure shipment within 30 working days post-production and inspection. For urgent requirements, we offer flexible options to expedite delivery timelines, prioritizing production and dispatch to precisely meet your critical deadlines.
3. Logistics Tracking: Experience seamless updates with our cutting-edge real-time tracking service. Easily track your shipment via our company's official website or our partner logistics platform using the order or logistics tracking number, keeping you informed of your goods' location and estimated arrival at all times.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.