Alloy High Manganese Steel Wear-Resistant Plate with Sandblasting Finish

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Remarkable Mechanical Performance:
When railway transportation vehicles are in motion, myriad components must endure dynamic loads including traction, braking, and vibration. Precision casting of parts enables them to meet demands for exceptional strength, toughness, and superior wear resistance. For instance, couplers crafted from high-strength alloy steel are designed to withstand immense pulling and impact forces during vehicle connection and operation, guaranteeing the train's safe and reliable performance.

2.Versatile Adaptability to Complex Shapes:
Components within railway transportation often feature intricate structures, such as bogie frames and gearboxes, which are challenging to create via traditional methods. The casting process adeptly produces complex-shaped parts per design specifications, fulfilling unique structural and functional demands of railway transportation. For example, bogie frames can precisely incorporate internal reinforcing ribs and cavities through casting, achieving weight reduction while maintaining structural integrity.

3.Precision in Dimensional Accuracy: With ongoing advancements in casting technologies like precision casting and lost foam casting, railway transportation cast parts attain exceptional dimensional accuracy, minimizing machining needs, boosting production efficiency, and cutting costs. Critical components like brake discs achieve dimensional precision and superior surface quality through precision casting, meeting stringent performance criteria of the braking system.

4.Superior Material Utilization Efficiency: Compared to machining, casting processes achieve higher material utilization for intricate parts, minimizing waste. By enhancing casting procedures and mold designs, material utilization is further optimized, slashing production costs.

5.Exceptional Efficiency in High-Volume Production: In the railway transportation sector where vast component quantities are essential, casting is ideal for large-scale production. Once the mold is crafted, identical cast parts are rapidly and efficiently produced to meet the operational demands of railway transportation.

6.Enhanced Corrosion Resistance: Within the railway transportationenvironment, some components face corrosive threats from humidity and salt spray. Selecting appropriate casting materials and surface treatments imparts excellent corrosion resistance, prolonging their lifespan. For instance, anti-corrosion coatings on exposed cast parts markedly improve resistance to corrosion.

7. Exceptional Customizability: Tailored to the distinct needs of various railway transportation projects and vehicle designs, cast parts are customizable. From material selection to intricate shapes and structures, adjustments are made to cater to specific conditions and performance objectives.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Founded in the vibrant city of Pingdu, Qingdao, China in 1996, Starise Metal Technology Co., Ltd. embarked on its journey by delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During these formative years, we specialized in crafting small-scale precision castings using tried-and-true traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we embraced cutting-edge investment casting and sand casting methodologies, paving the way for the creation of medium to large-scale precision castings. This transformation was bolstered in 2006 when we proudly achieved ISO9001 certification, cementing our commitment to quality and reliability. From 2009 to 2014, we undertook a remarkable expansion of our production facilities, incorporating multiple state-of-the-art production lines. This strategic development enhanced our ability to cater to diverse, multi-batch, and bespoke manufacturing requirements, propelling us to the forefront of the industry.

3. Brand Marketing (2016-2020):
The year 2016 marked the commencement of an ambitious brand-building journey. Our active participation in both domestic and international industry exhibitions significantly boosted our brand visibility. By 2017, we broadened our global footprint, forming enduring partnerships with international clients. By 2020, we had pioneered several patented technologies, elevating our product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, an investment in a dedicated R&D center underscored our commitment to discovering novel materials and processes. The subsequent year, we unveiled an eco-friendly precision casting method, which not only reduced pollution but also markedly enhanced the surface and internal quality of our castings. Our relentless pursuit of innovation earned us the prestigious title of a national high-tech enterprise in 2020, highlighting our accomplishments in technological advancement.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic challenges of 2019, we quickly adapted our market strategies, enhancing our online marketing and service prowess to secure steady growth. By 2021, we embarked on an intelligent manufacturing initiative, seamlessly integrating automation with information technology to boost our production efficiency and management capabilities, setting a new benchmark for the industry.

6. Looking Ahead:
Starise Metal is resolutely dedicated to its innovation-driven ethos, steadfastly aiming to attain and maintain a leadership role in the worldwide precision casting arena, continually pushing the boundaries of excellence.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
For short-distance transportation or small batches of cast steel parts, road transportation emerges as a versatile and rapid solution. Its inherent flexibility and swift delivery capabilities ensure that your goods reach the exact location you specify. For larger cast steel components, specialized transportation means like large flatbed trucks or dedicated transport vehicles might be necessary to accommodate the size and weight.

Railway Transportation:
When it comes to long-distance journeys and bulk shipments of cast steel parts, railway transportation stands out for its remarkable capacity, cost-effectiveness, and reliable safety. Though these benefits are significant, one must consider the details of loading, unloading, and transshipment processes. Typically, cast steel parts travel in secure containers or open wagons during railway transit, ensuring their protection and integrity.

Waterway Transportation:
Waterway transportation is an ideal choice for exporting cast steel parts or delivering them to coastal destinations. This method offers substantial volume capabilities and cost savings. However, it's important to note the slower pace and implement measures against moisture and rust. Goods are generally shipped within robust containers or bulk carriers, providing a secure and efficient transit experience.

Air Transportation:
For urgent orders or when dealing with cast steel parts that demand immediate delivery, especially certain key components in the medical industry, air transportation becomes the go-to option. This mode of transport excels in speed, ensuring rapid delivery, although it comes at a higher cost and is subject to specific size and weight limitations.

Wooden Box Packaging:
Wooden box packaging is perfectly suited for cast steel parts of varying dimensions and weights, particularly substantial ones. The robust design of wooden boxes offers excellent compression resistance and protection, safeguarding the parts from jostling and impact during transit. The process begins with wrapping the parts in plastic film or oil paper, followed by secure placement within the box. Wooden wedges or foam materials are used to immobilize the parts, preventing any internal movement.

Carton Packaging:
For smaller cast steel parts, carton packaging presents an economical and lightweight option. It's crucial to ensure the carton is strong and moisture-resistant. The packaging process involves wrapping the parts in plastic or bubble bags, then securely placing them in the carton. Fillers are added to prevent any shifting, maintaining the parts' position and safety during transit.

Pallet Packaging:
Pallet packaging is an optimal choice for mass-produced cast steel parts. The parts are methodically arranged on pallets, then secured using stretch film or strapping tape, facilitating easy handling and forklift transport. This method is particularly effective for cast steel parts with consistent specifications, catering to industries like agricultural and construction machinery.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.