Precision Casting Metal Casting with Excellent Surface Roughness Options

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic landscape of modern agriculture, our precision-engineered casting parts for agricultural machinery are your gateway to unrivaled efficiency and reliability. Embrace the forefront of innovation with our expertly crafted solutions, thoughtfully designed to enhance your machinery's performance. With precision and care, our parts transform potential into extraordinary results.


Agricultural machinery spans a vast array, from tractors that effortlessly navigate expansive fields to harvesters that efficiently gather abundant crops, seeders that ensure accurate planting, and tillage machines that expertly prepare the soil. For each machinery type, our meticulously tailored casting solutions guarantee superior performance and steadfast reliability, keeping your operations running smoothly.

Our comprehensive casting process suite includes sand casting, celebrated for its ability to produce substantial, intricate components, alongside precision casting known for achieving remarkable accuracy and exceptional surface finishes. These state-of-the-art techniques are further enriched by our selection of premium materials, such as high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring durability and strength in every piece.


For tractors, we meticulously cast crucial components like engine blocks, transmission cases, and axles with unparalleled precision. In harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts promise flawless operation. Seeders benefit from our precisely crafted metering devices, while our robust plowshares and cultivator teeth significantly enhance tillage machines' performance.

Quality is the cornerstone of our operations. We implement rigorous quality control measures at every stage, from thorough raw material inspections to comprehensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, guarantees each casting part not only meets but surpasses international standards like ISO and ASTM.


Driven by an unwavering commitment to excellence and deep industry expertise, our casting parts are the globally trusted choice for farmers and manufacturers alike. Partner with us to experience firsthand how our advanced casting technology and unwavering quality can elevate your agricultural operations to unprecedented success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. emerges as a paragon of industry brilliance and seamless trade integration, steering the forefront of innovation in research, development, production, and international trade of precision casting parts. With a legacy enriched by more than thirty years, our devotion is embodied in a state-of-the-art production facility sprawling over 47,000 square meters, with 10,000 square meters dedicated to top-tier workshops. We are proud to command an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts, distributing our premium exports to over 20 countries across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
Our illustrious journey ignited in 1996 in Pingdu City, Qingdao, China, fueled by a visionary desire to provide outstanding precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this formative phase, we focused on crafting small-scale precision castings through traditional silica gel precision casting methods.

2. Technological Accumulation and Expansion (1998-2014):
In 1998, we reached a pivotal technological advancement by adopting sophisticated investment and sand casting technologies, enabling the inception of medium to large-scale precision castings. Our attainment of ISO9001 certification in 2006 epitomized our steadfast commitment to quality. Between 2009 and 2014, we launched an ambitious expansion, upgrading facilities, refining production lines, and incorporating cutting-edge casting processes to cater to the complex needs of diverse, multi-batch, and tailored manufacturing.

3. Brand Marketing (2016-2020):
The year 2016 marked a transformative era for our brand, as we actively engaged in elite domestic and international exhibitions to elevate our brand's stature. By 2017, we effectively expanded our global market presence, nurturing enduring partnerships with international clients. By 2020, our innovation commitment was evidenced by acquiring multiple patented technologies, significantly boosting product precision and quality.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a visionary journey by establishing a research and development center, dedicated to pioneering new materials and processes. Our 2019 breakthrough in eco-friendly precision casting substantially reduced pollution while elevating casting quality. Our designation as a national high-tech enterprise in 2020 formally recognized our superiority in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we faced the global pandemic with resilience, skillfully adapting our market strategy to fortify our online marketing and service capabilities, ensuring relentless business growth. Our foray into intelligent manufacturing in 2021 masterfully merges automation with information technology, significantly enhancing production efficiency and managerial prowess.

6. Looking Ahead:
Compelled by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is destined to ascend to the pinnacle of the global precision casting industry, ready to mold the future with a visionary perspective.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Our superior rust prevention process elevates your cast steel parts to an unparalleled standard of protection. By using premium rust inhibitors, we create an unyielding barrier against rust, ensuring your components remain in pristine condition throughout transit and storage. Experience peace of mind knowing your parts will arrive in flawless form.
2. Buffer Protection: To safeguard delicate components from physical impacts, we envelop them in premium cushioning materials such as foam boards and sponges. This meticulous padding serves as an indomitable barrier, shielding every piece from transportation-related bumps and ensuring each arrives at your door in immaculate condition.
3. Outer Packaging: Our expertly designed packaging solutions ensure the utmost safety for your components. Small cast steel parts are securely nestled in robust wooden boxes, meticulously packed to eliminate movement. Larger items benefit from custom metal or wooden frames, with container shipping available as needed. This tailored approach guarantees the highest level of protection and integrity throughout the journey.

Shipping

1. Logistics Selection: We partner with renowned logistics experts to deliver your items swiftly and securely. By evaluating your specific needs and product details, we select the optimal transport method—be it road, rail, sea, or air—ensuring a seamless delivery experience tailored to your requirements.
2. Delivery Timeliness: We understand the importance of timely delivery. For standard orders, expect shipment within 30 working days post-production and inspection. For urgent requests, our flexible expedited delivery options align production and shipping schedules, ensuring your critical timelines are met with precision and speed.
3. Logistics Tracking: Effortlessly keep tabs on your shipment with our state-of-the-art real-time tracking service. Accessible via our official website or our logistics partner's platform, simply input your order or tracking number to stay updated on your shipment's journey and anticipated arrival, providing you with complete peace of mind.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.