| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery stand as the quintessential foundational elements ensuring the seamless and efficient operation of such machinery. These parts encompass pivotal components like engines, transmission systems, and tillage devices, which include intricate pieces such as gearbox housings, robust plowshares, and harvester cutter shafts. Crafted with high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, they are engineered to withstand the rigors of impact, wear, and rust, even in the most extreme and demanding operating environments.
Our products are crafted to meet and exceed stringent international standards, including ASTM, EN, and ISO, and proudly carry certifications such as CE and API. These components are versatile and ideal for an extensive array of agricultural machinery, ranging from powerful tractors and advanced combine harvesters to efficient seeders.
In alignment with the burgeoning trends in agricultural intelligence and the shift towards lightweight solutions, the adoption of precision casting processes coupled with innovative materials like low-temperature steel ZG10MnNiCu, has markedly enhanced the durability and energy efficiency of our parts. This advancement not only boosts performance but also facilitates customized and integrated design solutions, effectively curtailing maintenance costs.
Serving as a pivotal pillar within the agricultural machinery industry chain, superior quality casting parts are instrumental in propelling the global agricultural mechanization upgrade, while fostering sustainable development on a worldwide scale.
Qingdao Starise Metal Technology Co., Ltd. stands as a pioneering force in the realm of industry and trade integration, specializing in the cutting-edge research, meticulous development, and dynamic global trade of precision casting parts. With the robust backing of our dedicated holding factory, we have been steadfastly embedded in this sector for an impressive tenure exceeding three decades. Our state-of-the-art production facility sprawls across a vast expanse of 47,000 square meters, including a remarkable 10,000 square meters dedicated to high-standard production workshops. This formidable infrastructure supports an annual production capacity soaring beyond 30,000 tons of superior precision cast steel components. Our products proudly make their presence felt across more than 20 countries and regions, spanning continents including Europe, America, and Asia, testifying to our global reach and excellence.
Our History:
1. Founding Period (1995-1998):
Our journey commenced in 1996 in Pingdu City, Qingdao, China, with a resolute commitment to delivering exceptional precision casting solutions specifically tailored for the agricultural machinery and automotive axle sectors. During these foundational years, our focus was on crafting small-scale precision castings, utilizing the tried-and-true traditional silica gel precision casting technology, setting the groundwork for future advancements.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal advancement as we embraced cutting-edge investment casting and sand casting technologies, which significantly broadened our capabilities to include medium and large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to our unwavering commitment to quality and reliability. Between 2009 and 2014, we undertook a remarkable expansion of our production facilities, integrating multiple new production lines and adopting more efficient casting processes. This strategic enhancement enabled us to adeptly meet the varying demands of diverse, multi-batch, and customized product manufacturing.
3. Brand Marketing (2016-2020):
In 2016, we initiated a strategic focus on brand building, participating vigorously in both domestic and international industry exhibitions, substantially boosting brand recognition. By 2017, our global market footprint had expanded significantly, forging enduring cooperative relationships with overseas clientele. By the year 2020, our innovative spirit bore fruit with the development of multiple patented technologies, elevating both precision and quality of our product offerings.
4. Technological Innovation and Sustainable Development (2018-2024):
2018 was a watershed year as we inaugurated a dedicated research and development center, fervently exploring novel materials and cutting-edge processes. The subsequent year saw the debut of an eco-friendly precision casting process that not only minimized pollution emissions but also substantially enhanced the quality of both surface and internal casting defects. Our status as a national high-tech enterprise, officially recognized in 2020, underscores our relentless pursuit of technological innovation and excellence.
5. Intelligent Manufacturing and Future Vision:
In 2019, amidst the challenges of a global pandemic, we adeptly adapted our market strategy, bolstering online marketing and service capabilities to ensure continued business growth. The year 2021 marked the launch of our ambitious intelligent manufacturing initiative, harmonizing automation with information technology to boost production efficiency and enhance management capabilities, paving the way for a brighter future.
6. Looking Ahead:
Starise Metal is unwavering in its dedication to an innovation-driven development ethos, as we ambitiously strive to ascend to the forefront of the global precision casting industry, securing our place as a leader in this dynamic field.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Our wooden box packaging is ideal for cast steel parts of all sizes and weights, especially those large and robust pieces. Renowned for its excellent compressive strength and protective capabilities, wooden box packaging ensures your parts are shielded from pressures and collisions during transit. To package, each cast steel part is initially cocooned in either plastic film or oil paper, then nestled within the sturdy embrace of a wooden box. For added stability, wooden wedges or foam materials are strategically positioned to prevent any movement inside the box.
Carton Packaging:
Perfect for smaller cast steel parts, our carton packaging offers a light and cost-efficient solution. While economical, we prioritize the integrity of the carton by emphasizing strength and moisture resistance. Each part is lovingly wrapped in either plastic or bubble bags before being placed into the carton. We utilize fillers to ensure the parts remain snug and secure, avoiding any internal movement during transit.
Pallet Packaging:
For large-scale production of cast steel parts, pallet packaging is the preferred choice. Parts are meticulously stacked on pallets and secured with stretch film or strapping tape, facilitating easy forklift handling and transportation. This method is especially suited to parts with consistent specifications, serving industries such as agricultural and construction machinery.
Road Transportation:
Road transportation stands out for short distances or smaller batches of cast steel parts, boasting unmatched flexibility and quick delivery. It ensures goods arrive directly at the customer’s location. For larger parts, we leverage the capabilities of large flatbed trucks or specialized vehicles to ensure safe and efficient transit.
Railway Transportation:
Ideal for long journeys and substantial batches, railway transportation offers unparalleled volume capacity and cost-effectiveness, combined with a reputation for safety. Careful consideration is given to loading, unloading, and transferring. Typically, cast steel parts travel in containers or open wagons, ensuring their pristine condition upon arrival.
Waterway Transportation:
When exporting or reaching coastal destinations, waterway transportation emerges as a cost-effective, high-capacity choice. While slower, it demands careful measures for moisture and rust prevention. Our parts are securely transported in containers or on bulk carriers, maintaining their quality over vast oceanic distances.
Air Transportation:
For those critical orders and time-sensitive cast steel parts, especially in precision industries, air transportation offers unmatched speed. Though more costly, it guarantees rapid delivery. It's best suited for parts that meet size and weight requirements, ensuring they reach their destination when every minute counts.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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