| Part System |
Part Name |
Material |
Casting Process |
Technical Advantages |
| Heavy-duty truck axle |
Leaf spring seat |
Carbon steel |
Coated sand casting
/Lost wax casting |
Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency |
| Mining truck axle |
Steering knuckle axle seat |
Carbon steel |
Coated sand casting |
Multiple process layouts can take advantage of the advantages of two processes, with flexible production arrangements and high efficiency |
Heavy-duty truck
exhausted system |
Exhaust bend pipe |
Carbon steel |
Lost wax casting |
Lost wax casting process, good product surface quality, less mold cost, and small quatity production. |
| Qingdao Starise Metal Technology Co., Ltd. is an industry and trade integration enterprise focusing on the research and development, production and global trade of precision casting parts. Relying on its holding factory, the company has been deeply engaged in the industry for over 30 years. It has a modern production base covering an area of 47,000 square meters (including 10,000 square meters of high-standard production workshops), with an annual production capacity of over 30,000 tons of precision cast steel parts. Its products are exported to more than 20 countries and regions in Europe, America, Asia and so on.. |
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Our History:
1. Founding Period (1996-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, our company laid its foundational stone with a commitment to delivering top-tier precision casting solutions tailored for the agricultural machinery and automotive axle sectors. In this initial phase, our focus was on creating small-scale precision castings, utilizing the timeless art of traditional silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In a strategic move forward in 1998, we embraced state-of-the-art investment casting and sand casting technologies, significantly enhancing our capability to produce medium to large-scale precision castings. Achieving the prestigious ISO9001 certification in 2006 marked a milestone, ensuring unwavering quality and reliability in every product. From 2009 to 2014, we embarked on an ambitious expansion journey, adding new production lines and adopting cutting-edge casting processes, thereby elevating our production capacity to meet diverse, multi-batch, and bespoke manufacturing demands.
3. Brand Marketing (2016-2020):
2016 marked the dawn of a new era as we focused on enhancing our brand presence, actively participating in prestigious domestic and international industry exhibitions to elevate brand recognition. In 2017, our global market strategy flourished, fostering lasting cooperative relationships with overseas clientele. By 2020, our relentless pursuit of innovation bore fruit, as we unveiled multiple patented technologies, further refining product precision and raising quality benchmarks.
4. Technological Innovation and Sustainable Development (2018-2024):
Our journey into technological innovation soared in 2018 with the establishment of a specialized R&D center dedicated to pioneering new materials and innovative processes. 2019 witnessed the advent of our eco-friendly precision casting process, a revolutionary method that not only curbed pollution emissions but also significantly enhanced surface and internal quality of castings. In 2020, our trailblazing efforts earned us the esteemed recognition as a national high-tech enterprise, a testament to our prowess in technological advancement.
5. Intelligent Manufacturing and Future Vision:
In 2019, amidst global challenges, we adeptly recalibrated our market strategy to bolster online marketing and service capabilities, ensuring unyielding business growth. By 2021, we embarked on an intelligent manufacturing initiative, seamlessly weaving automation and information technology into our processes, elevating production efficiency and management prowess.
6. Looking Ahead:
At Starise Metal, our unwavering dedication to innovation-driven development propels us as we endeavor to lead the global precision casting industry, crafting a future of unparalleled excellence.
Qingdao Starise Metal Technology Co., Ltd. emerges as a formidable force in the precision casting parts arena. Seamlessly integrating industry and trade, we have carved a niche with relentless focus on cutting-edge research and development, meticulous production, and expansive global trade, marking notable progress in the marketplace.
Our unwavering success is deeply rooted in our ownership of a factory that has, for over three decades, been the bedrock of our expertise. This enduring presence in the industry allows us to constantly evolve, adapt, and thrive amidst the ever-changing market landscape, equipping Qingdao Starise Metal Technology Co., Ltd. with invaluable experience and technical prowess that positions us ahead of the curve.
Our contemporary production base, sprawling over an impressive 47,000 square meters, stands as a beacon of excellence, innovation, and productivity. Within this vast expanse, 10,000 square meters are meticulously dedicated to high-standard production workshops, featuring state-of-the-art machinery and advanced production lines, empowering us to craft precision cast steel parts of unparalleled quality.
Boasting an impressive annual production capacity exceeding 30,000 tons, Qingdao Starise Metal Technology Co., Ltd. is adept at fulfilling the diverse requirements of our clientele. Whether catering to small-scale custom orders or executing high-volume production runs, our efficient processes and skilled workforce ensure prompt delivery without compromising on the hallmark quality we are renowned for.
Qingdao Starise Metal Technology Co., Ltd. has carved a prestigious niche in the global market, earning widespread recognition and acclaim. With exports reaching over 20 countries and regions, spanning Europe, America, Asia, and beyond, our products have become synonymous with reliability and precision. In Europe, our cast steel parts are integral to a variety of industries, from automotive manufacturing to machinery production. Across the Americas, they are pivotal in infrastructure development and diverse industrial applications. Meanwhile, in Asia, our offerings are in high demand among discerning customers who prize quality and innovation.
What truly distinguishes Qingdao Starise Metal Technology Co., Ltd. is its unwavering dedication to continuous improvement. We invest significantly in research and development, perpetually exploring new materials, advanced technologies, and innovative manufacturing processes to elevate the performance and quality of our products. Our team of seasoned engineers and technicians collaborates closely with clients to comprehend their unique requirements, crafting customized solutions that are perfectly tailored to meet their needs.
Beyond production and innovation, Qingdao Starise Metal Technology Co., Ltd. is deeply committed to exceptional customer service. We believe that nurturing strong relationships with customers is fundamental to achieving long-term success. Our goal is to deliver prompt and efficient service, ensuring that all inquiries and concerns are addressed with the utmost care and timely resolution.
Looking to the future, Qingdao Starise Metal Technology Co., Ltd. is on the cusp of even greater growth and success. With a solid foundation, an innovative spirit, and an unwavering commitment to excellence, we are poised to continue our expansion in the global market, positioning ourselves as a leading force in the precision casting parts industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
To ensure the longevity and integrity of cast steel parts during transit and storage, it's essential to apply rust prevention treatments. These typically involve either spraying a protective anti-rust paint or the application of anti-rust oil. For components destined for corrosive environments, such as those in the chemical and petroleum sectors, specialized anti-corrosion coatings might be necessary to provide an extra layer of defense.
Cushioning Packaging:
To safeguard cast steel parts against potential damage during transportation—whether from collisions or external forces—effective cushioning packaging is vital. Common materials include foam plastics, sponges, and air cushion films. Precision parts, especially those requiring exacting standards or urgent delivery, often necessitate multi-layer cushioning to maintain stability throughout the journey.
·
Transportation
Road Transportation:
Road transportation is the go-to choice for short-distance or small batch deliveries of cast steel parts. It offers unmatched flexibility and swiftness, ensuring direct delivery to the customer's specified location. For larger items, specialized vehicles such as large flatbed trucks may be employed to accommodate their size and ensure safe passage.
Railway Transportation:
Railway transportation shines in scenarios involving long-distance hauls or large quantities of cast steel parts. Known for its substantial capacity, cost-efficiency, and secure transit, it does require careful consideration of the loading and unloading process. Typically, these parts are transported in containers or open wagons to ensure their safety during the journey.
Waterway Transportation:
Waterway transportation is a highly economical option for exported or coastal deliveries, thanks to its large capacity and budget-friendly nature, albeit at a slower pace. Moisture and rust prevention are of paramount importance when choosing this method. Cast steel parts are generally shipped in containers or bulk carriers to safeguard them against the elements.
Air Transportation:
For instances where speed is of the essence—such as urgent orders or critical components in sectors like the medical industry—air transportation is the preferred mode. It boasts rapid delivery times, although this comes at a higher cost and with restrictions regarding the dimensions and weight of the parcels.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.
2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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