High Manganese Steel Casting Mn13 for Superior Protective Applications

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon in the industry, skillfully integrating research, development, production, and global trade of precision casting parts. With over three decades of unwavering dedication, the company boasts a cutting-edge production base that spans 47,000 square meters, inclusive of 10,000 square meters dedicated to high-standard workshops. This impressive infrastructure supports an annual production capacity exceeding 30,000 tons of precision cast steel parts, which find their market across more than 20 countries and regions worldwide, including Europe, America, and Asia. The company's firm commitment to quality and precision in every piece has solidified its international presence and reputation.

Our History:

1. Founding Period (1996-1998):
Established in the vibrant city of Pingdu, Qingdao, in 1996, the company embarked on its journey by specializing in high-quality precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During this foundational phase, it excelled in producing small-scale precision castings via traditional silica gel precision casting technology, earning a reputation for quality and reliability.

2. Technological Accumulation and Expansion (1998-2014):
Starting in 1998, the company embraced cutting-edge investment and sand casting technologies, significantly broadening its capacity to produce medium and large-scale precision castings. The triumphant acquisition of ISO9001 certification in 2006 marked a milestone in quality assurance. From 2009 to 2014, the company dramatically increased its production capabilities by expanding facilities, introducing multiple advanced production lines, and optimizing casting processes. This evolution enabled the company to proficiently cater to the demands of diverse, multi-batch, and custom product manufacturing, solidifying its position as a leader in the industry.

3. Brand Marketing (2016-2020):
In 2016, a renewed focus on brand building saw the company making waves at domestic and international exhibitions, significantly boosting brand recognition. By 2017, it had fortified its global footprint through enduring partnerships with overseas clients. The culmination of these efforts, by 2020, was the development of multiple patented technologies that elevated product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 marked a new era of innovation with the establishment of a dedicated R&D center, exploring novel materials and processes. By 2019, this initiative yielded an environmentally friendly precision casting process that not only curtailed pollution but also refined surface quality and minimized internal defects in castings. In recognition of its technological prowess, the company was honored as a national high-tech enterprise in 2020, a testament to its commitment to sustainable innovation.

5. Intelligent Manufacturing and Future Vision:
In the face of the global pandemic of 2019, the company adeptly recalibrated its market strategy, enhancing online marketing and service delivery to maintain robust growth. By 2021, it had rolled out an intelligent manufacturing initiative, weaving together automation and information technology to boost production efficiency and streamline management processes.

6. Looking Ahead:
Starise Metal is steadfast in its pursuit of innovation-driven progress, aiming to cement its status as a frontrunner in the global precision casting industry. With a forward-thinking ethos, the company is poised to continue its legacy of excellence and leadership.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: Our premium wooden box packaging is the ideal solution for transporting cast steel parts of any dimension and weight, particularly for larger items. With exceptional compressive strength and protective benefits, these wooden boxes shield your valuable parts from the rigors of transit, preventing any accidental squeezing or collisions. Each cast steel part is meticulously wrapped in plastic film or oil paper before nestling securely inside the wooden box. To ensure absolute stability, wooden wedges or foam materials are used, expertly preventing any movement during transit.
  • Carton Packaging: For smaller cast steel parts, our carton packaging offers a lightweight and budget-friendly alternative. While cost-effective, we ensure that each carton is robust with excellent moisture resistance. Initially, each part is protected by plastic or bubble bags, then carefully placed inside the carton. Additional fillers are utilized to secure the parts, preventing any unwanted movement during shipping.
  • Pallet Packaging: When dealing with mass production, pallet packaging is your go-to solution. Cast steel parts are systematically stacked on a pallet and tightly secured with stretch film or strapping tape. This method streamlines handling and transport via forklifts, making it perfect for agricultural and construction machinery industries requiring uniform specification parts.

Shipping

• Selection of Mode
  • Road Transportation: For short journeys or smaller shipments of cast steel parts, road transportation is a favored option. It offers unmatched flexibility and swift delivery, ensuring goods reach the customer's chosen location. For substantial cast steel parts, specialized transport vehicles or large flatbed trucks may be necessary.
  • Railway Transportation: For long-haul distances and bulk shipments, railway transportation is unrivaled. It boasts large capacity, cost efficiency, and secure transit. However, consider the intricacies of loading, unloading, and transshipment. Utilizing containers or open wagons, railway transport ensures your goods' safety over the long distance.
  • Waterway Transportation: When exporting cast steel parts or dispatching to coastal regions, waterway transportation emerges as a cost-effective choice. Enjoy the benefits of massive capacity and low expenses, but factor in the slower speed. Ensuring moisture and rust protection is vital. Typically, containers or bulk carriers are employed for these voyages.
  • Air Transportation: For urgent consignments or time-sensitive cast steel components, especially pivotal URGET parts, air transportation stands unrivaled. Its rapid speed is unparalleled, although the costs are higher, and there are restrictions concerning the dimensions and weight of goods. Choose air transport for missions where time is of the essence.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.