Metal Casting with Precision Casting and Exceptional Surface Treatment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A12H43
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

In the dynamic landscape of modern agriculture, our precision-engineered casting parts for agricultural machinery are your gateway to achieving exceptional efficiency and reliability. Immerse yourself in the forefront of innovation with our expertly crafted solutions, meticulously designed to optimize and elevate your machinery's performance to new heights.


Agricultural machinery covers a vast spectrum, ranging from tractors that effortlessly master expansive fields to harvesters efficiently gathering bountiful crops, seeders ensuring precise planting, and tillage machines meticulously preparing the soil. For each unique type of machinery, our carefully tailored casting solutions guarantee supreme performance and unwavering reliability.

Our extensive suite of casting processes includes sand casting, celebrated for its ability to create large, intricate components, as well as precision casting, renowned for delivering remarkable accuracy and superior surface finishes. These advanced techniques are complemented by our selection of elite materials, including high-strength cast steel, wear-resistant ductile iron, and corrosion-resistant alloys, ensuring unparalleled durability and robustness.


For tractors, we precisely cast essential components like engine blocks, transmission cases, and axles with unmatched accuracy. For harvesters, our expertly engineered cutting blades, threshing drums, and conveyor parts promise seamless and flawless operation. Seeders depend on our meticulously accurate metering devices, while our durable plowshares and cultivator teeth dramatically enhance the performance of tillage machines.

Quality is the cornerstone of our operations. We rigorously enforce stringent quality control measures at every stage, from raw material inspection to extensive final product testing. Our state-of-the-art inspection equipment, including advanced spectrometers and non-destructive testing devices, ensures each casting part not only meets but surpasses international standards like ISO and ASTM.


Driven by an unwavering dedication to excellence and profound industry expertise, our casting parts have emerged as the global preference for farmers and manufacturers alike. Partner with us and discover firsthand how our advanced casting technology and steadfast quality can elevate your agricultural operations to unparalleled heights of success.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. represents a shining paradigm of industry mastery and trade prowess, taking the lead in the cutting-edge research, innovative development, meticulous production, and expansive international trade of precision casting components. With over thirty years of rich history, our unwavering commitment is fortified by a state-of-the-art production facility sprawling across 47,000 square meters, inclusive of 10,000 square meters devoted to high-standard workshops. We take immense pride in our stellar annual production capability, exceeding 30,000 tons of premium precision cast steel parts, reaching more than 20 countries across Europe, America, Asia, and beyond, delivering unparalleled exports.

Our History:

1. Founding Period (1996-1998):
Our inspiring journey began in 1996 in Pingdu City, Qingdao, China, fueled by a vision to provide outstanding precision casting solutions, specifically tailored for the agricultural machinery and automotive axle industries. This inception period focused on the production of small-scale precision castings using the traditional silica gel precision casting techniques.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 was a landmark with a technological leap as we adopted advanced investment and sand casting technologies, facilitating the production of medium to large-scale precision castings. Securing ISO9001 certification in 2006 underscored our steadfast devotion to unmatched quality. From 2009 to 2014, we pursued an ambitious expansion, upgrading facilities, enhancing production lines, and integrating cutting-edge casting processes to cater to the diverse, multi-batch, and bespoke manufacturing demands.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a brand metamorphosis, actively engaging in prestigious domestic and international exhibitions to elevate our brand's esteem. By 2017, our global market footprint expanded, cultivating enduring partnerships with international clientele. By 2020, our unwavering dedication to innovation was exemplified by acquiring numerous patented technologies, significantly augmenting product precision and excellence.

4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we embarked on a forward-thinking journey by establishing a research and development center, dedicated to pioneering breakthrough materials and processes. Our 2019 innovation in eco-friendly precision casting drastically minimized pollution while enhancing casting quality. Our recognition as a national high-tech enterprise in 2020 officially celebrated our prowess in technological innovation.

5. Intelligent Manufacturing and Future Vision:
In 2019, we confronted the global pandemic with fortitude, skillfully adjusting our market strategy to strengthen online marketing and service capabilities, ensuring steadfast business growth. Our foray into intelligent manufacturing in 2021 seamlessly integrates automation with information technology, significantly boosting production efficiency and managerial acumen.

6. Looking Ahead:
Fueled by an unwavering commitment to innovation-driven development, Qingdao Starise Metal Technology Co., Ltd. is set to ascend to the pinnacle of the global precision casting industry, ready to shape the future with a visionary and pioneering outlook.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: At Qingdao Starise Metal Technology Co., Ltd., we pride ourselves on offering a cutting-edge rust prevention treatment for our cast steel parts. Utilizing only the highest quality rust inhibitors, we create a formidable anti-rust film that functions as an impenetrable barrier. This unmatched protection not only safeguards against corrosion but ensures your parts remain flawless during transit and storage, arriving in pristine condition every time.
2. Buffer Protection: Recognizing the vulnerability of certain components to physical impacts, we employ premium buffer materials, including advanced foam boards and resilient sponges. These materials form a robust protective layer that absorbs and mitigates shocks from transportation. As a result, every single component we ship is delivered to you in impeccable condition, free from the risks of transit-related damage.
3. Outer Packaging: We take meticulous care in securing small cast steel components within durable wooden boxes, which are expertly packed with filler to eliminate any movement during transit. For larger items, we custom-design metal or wooden frames to provide a stable, protective enclosure, and when necessary, opt for container shipping. This bespoke approach to packaging guarantees the utmost safety and integrity of your items, preserving their quality throughout the entire shipping journey.

Shipping

1. Logistics Selection: Our collaboration with renowned logistics partners is driven by an expert understanding of customer needs and product requirements. We meticulously evaluate the most efficient mode of transport, whether by road, rail, sea, or air, to ensure your products are delivered with unparalleled speed and security, meeting your expectations every time.
2. Delivery Timeliness: At Qingdao Starise Metal Technology Co., Ltd., we are committed to punctuality, guaranteeing shipment of standard orders within 30 working days post-production and inspection. For those with urgent demands, we provide tailored expedited delivery services that align production and shipping processes to meet the tightest deadlines, ensuring your critical needs are met with precision.
3. Logistics Tracking: Enjoy peace of mind with our sophisticated real-time tracking service. Accessible via our official website or through our logistics partner's platform, you can effortlessly monitor your shipment's progress using your order or tracking number. Stay informed at every stage of the delivery journey, with updates on location and estimated arrival time, ensuring complete transparency and reliability.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with gauge. Some specialinspections, such as X-ray NDT test, need outsourcing.