| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the essential backbone, ensuring the seamless and efficient operation of modern agricultural equipment. These components encompass critical elements such as engines, transmission systems, and tillage devices. Our offerings include robust gearbox housings, sturdy plowshares, and durable harvester cutter shafts. Crafted with high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these components are meticulously engineered to withstand the demands of impact resistance, wear resistance, and anti-corrosion in extreme operating conditions.
Our products are meticulously crafted to align with the most rigorous international standards, including ASTM, EN, and ISO. Having achieved prestigious certifications such as CE and API, they are perfectly suited for a wide range of agricultural machinery, from powerful tractors to efficient combine harvesters and precision seeders.
In line with the advancing trends of agricultural intelligence and lightweight engineering, the integration of precision casting processes and innovative materials such as low-temperature steel ZG10MnNiCu has remarkably extended the service life while enhancing the energy efficiency of our parts. This evolution not only facilitates customized and integrated designs but also significantly cuts down on maintenance expenses, offering substantial economic benefits.
As a pivotal component within the agricultural machinery industry chain, our high-quality casting parts play a crucial role in the transformation and modernization of global agricultural mechanization. They are instrumental in promoting sustainable development, paving the way for the future of agriculture on a worldwide scale.
Qingdao Starise Metal Technology Co., Ltd. is a trailblazing industry and trade integration enterprise, passionately dedicated to the cutting-edge research and development, meticulous production, and expansive global trade of precision casting parts. With a rich heritage spanning over three decades, this visionary company, empowered by its state-of-the-art holding factory, has become a stalwart in the industry. Nestled within a sprawling 47,000 square meter modern production base, inclusive of 10,000 square meters of high-standard production workshops, the company boasts an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. Its diverse product range enjoys a robust demand, reaching over 20 countries and regions across the vibrant markets of Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
The inception of Qingdao Starise Metal Technology Co., Ltd. in 1996 marked the beginning of a legacy in Pingdu City, Qingdao, China. Initially, the company concentrated on crafting top-tier precision casting solutions for the burgeoning agricultural machinery and automotive axle sectors. During this foundational phase, the company specialized in the production of small-scale precision castings, harnessing the traditional silica gel precision casting technology to deliver excellence.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, a transformative leap was made with the introduction of pioneering investment and sand casting technologies. This advancement enabled the company to produce medium and large-scale precision castings. The pivotal year of 2006 saw the attainment of ISO9001 certification, a testament to the unwavering quality and reliability of its casting products. From 2009 to 2014, the company embarked on a strategic expansion of its production facilities, unveiling multiple new production lines and adopting cutting-edge casting processes. This evolution significantly bolstered its production capacity, adeptly meeting the diverse demands of multi-batch and bespoke product manufacturing.
3. Brand Marketing (2016-2020):
In 2016, the company embarked on an ambitious journey to elevate its brand by actively participating in prestigious domestic and international industry exhibitions. This strategic move significantly enhanced its brand recognition. By 2017, the company had amplified its global market footprint and forged enduring cooperative relationships with international customers. The culmination of these efforts by 2020 resulted in the development of multiple patented technologies, further refining product precision and elevating quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company strategically invested in establishing an avant-garde research and development center dedicated to exploring groundbreaking new materials and processes. By 2019, it had pioneered an environmentally conscious precision casting process that notably reduced pollution emissions, all while significantly enhancing the quality of both surface and internal casting attributes. In 2020, the company's relentless pursuit of innovation was officially recognized with the prestigious designation of a national high-tech enterprise, underscoring its commitment to technological advancement.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, the company adeptly recalibrated its market strategy, fortifying its online marketing prowess and service capabilities to ensure resilient business growth. In 2021, it unveiled an ambitious intelligent manufacturing initiative, seamlessly integrating automation and information technology to propel production efficiency and management capabilities to unprecedented heights.
6. Looking Ahead:
Starise Metal is steadfast in its commitment to an innovation-driven growth philosophy, aspiring to ascend to the zenith of the global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Ideal for safeguarding cast steel parts across varied dimensions and weights, particularly those of larger sizes. The robust nature of wooden boxes provides excellent compressive strength and protective capabilities, effectively shielding the contents from compression and collision during transit. In the packaging process, cast steel parts are initially enveloped with a protective layer of plastic film or oil paper before being securely nestled within the wooden box. To ensure stability and prevent any unwanted movement, wooden wedges or foam materials are employed to keep the items firmly in place.
Carton Packaging:
Perfectly suited for smaller cast steel components, carton packaging offers a lightweight and cost-efficient solution. However, attention must be given to the carton’s structural integrity and its resistance to moisture. Typically, the packaging process involves wrapping the parts in protective plastic or bubble bags before placing them into the carton. For added security, fillers are used to eliminate any internal movement, safeguarding the components during transit.
Pallet Packaging:
For extensive production runs of cast steel parts, pallet packaging is the go-to option. Components are meticulously arranged on the pallet and then secured using stretch film or strapping tape, facilitating easy handling and transportation by forklifts. This method is particularly suited for parts with uniform specifications, commonly seen in agricultural and construction machinery industries.
Road Transportation:
When it comes to short-distance hauls or smaller shipments of cast steel parts, road transportation stands out as a versatile option. It boasts the benefits of flexibility and rapid transit, ensuring direct delivery to the customer's specified location. For more substantial cast steel components, the use of large flatbed trucks or specialized transport vehicles may be necessary to accommodate the size and weight.
Railway Transportation:
An excellent choice for long-haul journeys and bulk shipments of cast steel parts, railway transportation shines with its large volume capacity, cost-efficiency, and secure transit. Nonetheless, considerations regarding the loading, unloading, and transshipment of goods are important. Typically, goods are transported in containers or open wagons for optimal safety during the railway journey.
Waterway Transportation:
For overseas shipments or deliveries to coastal regions, waterway transportation presents an economically viable solution. Its strengths lie in handling substantial volumes at a low cost. However, the slower pace necessitates careful measures for moisture and rust prevention. Cast steel parts are generally transported in containers or bulk carriers to ensure they remain protected throughout the journey.
Air Transportation:
For time-sensitive orders or high-priority cast steel parts, especially critical components within the precision sector, air transportation offers unparalleled speed. Though it carries higher costs and limitations on size and weight, the swift delivery makes it an attractive option for urgent needs.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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