Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Product Details
Customization: Available
Casting Method: Special Casting
Casting Form Material: Metal
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  • Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
  • Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
  • Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
  • Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
  • Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
  • Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
1025MC
Casting Metal
Cast Steel
Casting Form Usage Count
Permanent
Surface Treatment
Sand Blast
Surface Roughness
Ra0.4
Coating
Sodium silicate
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Product Description

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
Power System: In the realm of cutting-edge automotive manufacturing, our power system casting workshops stand as shining exemplars of innovation and precision. These state-of-the-art facilities are equipped with intelligent machinery meticulously designed for high-precision manufacturing processes. Our advanced temperature control systems ensure ideal conditions for molten metal management, while sophisticated big data and AI algorithms precisely regulate composition ratios. This harmonious blend of technology guarantees that high-performance components, especially engine blocks, are crafted with unmatched precision. Automated robotic arms display exceptional skill in mold placement, supported by an extensive sensor network that continuously monitors critical parameters such as temperature, pressure, and flow rate in real-time. Our engineers, leveraging virtual simulation technology, proactively identify and mitigate potential defects, ensuring components that offer robust and consistent power output.

Chassis System: Uncover the driving force within our automotive chassis casting area, where Industry 4.0 technologies transform the production landscape. Our automated production line seamlessly weaves each process through the industrial Internet, ensuring flawless operations. State-of-the-art robots, enhanced with machine vision, meticulously maintain the dimensional accuracy and pristine surface quality of key components like steering knuckles and control arms. Logistics robots boost material transport efficiency to unprecedented levels, while pioneering IoT technology enables remote monitoring and predictive maintenance of equipment. These meticulously crafted components provide unwavering support and exceptional handling performance on the road, offering unparalleled driving experiences.
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
Axle System: Step into the realm of casting excellence at our axle system facility, where Industry 4.0 principles are expertly applied. Through advanced virtual simulations, we fine-tune casting parameters to drastically reduce defects. Simultaneously, IoT technology provides real-time monitoring and proactive maintenance capabilities. Our engineers, utilizing virtual reality studios, execute process adjustments with precision par excellence. The result is a superior quality casting, producing axle components celebrated for their reliability and durability, expertly crafted to support vehicle weight and withstand a myriad of operational challenges.

Detailed Photos

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Company Profile

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision


Welcome to Qingdao Starise Metal Technology Co., Ltd., where innovation and expertise converge to redefine the art of precision casting. As a dynamic industry and trade integration enterprise, we are at the forefront of precision casting parts research, development, production, and international trade. With a rich history spanning over 30 remarkable years in the industry, we proudly operate a cutting-edge production base covering an expansive 47,000 square meters, inclusive of 10,000 square meters dedicated to ultra-modern production workshops. Our impressive annual production capacity exceeds 30,000 tons of precision-cast steel parts, confidently exported to over 20 countries and regions across Europe, America, Asia, and beyond, leaving a distinguished global footprint.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.




Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Processing

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Packaging & Shipping

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision
Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

FAQ

Lost Wax Casting for Custom Carbon Steel OEM Parts Precision

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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