| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
At the heart of agricultural machinery lies the indispensable element: casting parts. These are the backbone that empowers the efficient operation of machinery, including critical components such as engines, transmission systems, and tillage devices. Key components feature gearbox housings, plowshares, and harvester cutter shafts. We employ high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, all meticulously chosen to withstand and excel under the demands of impact resistance, wear resistance, and rust prevention in even the harshest environments.
Our products are meticulously crafted to adhere to the most stringent international standards (such as ASTM, EN, ISO) and have earned prestigious certifications, including CE and API. This makes them perfectly suited for a wide range of agricultural machinery, from tractors and combine harvesters to seeders, ensuring reliability and performance across the board.
Embracing the latest trends in agricultural intelligence and the shift towards lightweight machinery, our integration of precision casting processes with cutting-edge materials, such as the innovative low-temperature steel ZG10MnNiCu, has revolutionized the service life and energy efficiency of these parts. This advancement facilitates bespoke and holistic designs, ultimately driving down maintenance costs and boosting productivity.
As a crucial pillar within the agricultural machinery industry chain, our superior quality casting parts are not just components; they are catalysts for global agricultural mechanization advancement and sustainable development, ensuring a future where efficiency and eco-friendliness harmoniously coexist.
Qingdao Starise Metal Technology Co., Ltd. stands as a premier entity in the realm of industry and trade integration, specializing in the cutting-edge research, meticulous production, and expansive global trade of precision casting parts. With an impressive legacy exceeding 30 years, the company, backed by its state-of-the-art holding factory, commands a modern production base sprawling over 47,000 square meters, including 10,000 square meters of high-standard production workshops. Boasting an astounding annual production capacity of more than 30,000 tons of precision cast steel parts, Qingdao Starise's high-caliber products are shipped across over 20 countries and regions, spanning Europe, America, Asia, and more.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the industrious city of Pingdu, Qingdao, China, the company initially carved a niche by delivering top-notch precision casting solutions specifically tailored to the agricultural machinery and automotive axle sectors. In this foundational phase, it excelled in producing small-scale precision castings using traditional yet reliable silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a significant evolution as the company embraced advanced investment casting and sand casting technologies, paving the way for the production of both medium and large-scale precision castings. Attaining ISO9001 certification in 2006 was a testament to its commitment to quality and reliability. The period from 2009 to 2014 saw a tremendous expansion of production facilities, the introduction of multiple new production lines, and the adoption of efficient casting processes, all orchestrated to meet the burgeoning demand for diverse, multi-batch, and bespoke product manufacturing.
3. Brand Marketing (2016-2020):
Commencing in 2016, the company embarked on an ambitious brand-building journey, gaining visibility by participating in prestigious domestic and international industry exhibitions to boost brand recognition. By 2017, it had broadened its market horizons globally, establishing enduring partnerships with overseas clients. The year 2020 marked a pinnacle as the company innovated multiple patented technologies, elevating product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company fortified its commitment to innovation by inaugurating a dedicated R&D center, delving into the exploration of groundbreaking materials and processes. The subsequent year heralded the development of an eco-friendly precision casting process, effectively mitigating pollution emissions while significantly enhancing casting quality concerning surface and internal defects. In 2020, the company's strides in technological innovation were officially recognized, earning it the prestigious title of a national high-tech enterprise.
5. Intelligent Manufacturing and Future Vision:
Confronted by the global pandemic's challenges in 2019, the company adeptly recalibrated its market strategy, bolstering online marketing and service prowess to maintain a trajectory of stable business growth. In 2021, the company embarked on a visionary journey of intelligent manufacturing, seamlessly integrating automation and information technology to magnify production efficiency and management capabilities.
6. Looking Ahead:
Starise Metal is unwavering in its dedication to an innovation-driven development philosophy, persistently aspiring to cement its status as a vanguard in the global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Our meticulously crafted wooden box packaging is ideal for cast steel parts of varying dimensions and weights, with a particular emphasis on large pieces. These robust boxes offer superior compressive strength and protection, effectively preventing any potential squashing or collisions during transit. The packaging process begins by enveloping the cast steel components in a protective layer of plastic film or oil paper, before securely placing them within the wooden box. For added security, wooden wedges or foam materials are strategically utilized to immobilize the parts, ensuring they remain steadfast and undisturbed inside the box.
Carton Packaging:
Perfectly suited for smaller cast steel components, carton packaging provides a lightweight and economically prudent solution. It is crucial, however, to ensure that the carton possesses the necessary strength and moisture resistance. The process involves initially enveloping the cast steel parts in either plastic or bubble bags before snugly placing them inside the carton. Strategically placed fillers are used to eliminate any movement, guaranteeing that the steel parts remain securely in position throughout the transit process.
Pallet Packaging:
In the realm of mass production, pallet packaging stands as a beacon of efficiency. Cast steel parts are systematically arranged on the pallet and then fastened with either stretch film or strapping tape, facilitating seamless handling and transportation via forklifts. This method is highly advantageous for agricultural and construction machinery sectors, where consistency in part specifications is key, and it offers a streamlined, organized approach to transportation.
Road Transportation:
For journeys over short distances or when transporting smaller batches of cast steel parts, road transportation emerges as the method of choice. Its hallmarks include exceptional flexibility and rapid delivery, with the distinct advantage of door-to-door service to the customer's specified location. In instances involving larger cast steel parts, the deployment of flatbed trucks or specialized transport vehicles ensures smooth and efficient delivery.
Railway Transportation:
When it comes to extensive distances and bulk quantities, railway transportation shines as a cost-effective and secure option. Its ability to handle large volumes at affordable rates is unparalleled, albeit with considerations for loading, unloading, and transshipment. Using containers or open wagons, railway transport ensures the preservation and safety of cast steel parts over long journeys, making it a reliable choice for substantial shipments.
Waterway Transportation:
For cast steel parts destined for export or coastal deliveries, waterway transportation stands as an economically astute selection. Its prowess lies in accommodating vast volumes at minimal costs, though it demands careful attention to moisture and rust prevention due to its slower pace. Typically transported in containers or bulk carriers, this method ensures that cast steel parts are delivered efficiently over water.
Air Transportation:
Air transportation caters to urgent orders and cast steel parts where time is of the essence, as seen in the precision industry for crucial components. Its standout feature is the sheer speed of delivery, making it a premium option for time-sensitive shipments. However, it does entail higher costs and imposes specific size and weight limitations, demanding careful consideration when planning logistics.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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