Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
  • Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
  • Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
  • Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
  • Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
  • Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
Casting parts for agricultural machinery are truly indispensable, acting as the cornerstone for the flawless and sturdy functionality of such equipment. These components are absolutely vital, integrating essential parts such as engines, transmission systems, and tillage devices. This includes crucial items like gearbox housings, plowshares, and harvester cutter shafts. We utilize exceptionally durable high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, ensuring our products can withstand the rigorous demands of impact resistance, wear resistance, and rust prevention, even in the most challenging and extreme operational environments.

Our meticulously crafted products strictly conform to esteemed international standards, including ASTM, EN, and ISO. They proudly display certifications such as CE and API, reflecting the quality and reliability our esteemed customers have come to expect. These precision casting parts are perfectly tailored for a wide array of agricultural machinery, including but not limited to tractors, combine harvesters, and seeders, ensuring adaptable and trustworthy performance across a multitude of applications.

Embracing the latest trends in agricultural intelligence and lightweighting, we lead the industry with our precision casting processes and the integration of cutting-edge new materials, like the innovative low-temperature steel ZG10MnNiCu. This breakthrough has significantly boosted the longevity and energy efficiency of our components. Simultaneously, it inspires groundbreaking innovations in customized and integrated designs, effectively reducing maintenance costs and enhancing the overall user experience.

High-quality casting parts are instrumental in the agricultural machinery industry chain, providing essential support for the progress of global agricultural mechanization and promoting sustainable development. These components are key drivers propelling the industry forward, significantly contributing to its growth and evolution in a world that increasingly values sustainable practices.
Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

Company Profile

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
Qingdao Starise Metal Technology Co., Ltd. stands as a leading visionary in the seamless fusion of industry and trade, excelling in the forefront of research, development, and international distribution of precision casting parts. With more than three decades of expertise, our company operates from a state-of-the-art production facility sprawling over 47,000 square meters, including a 10,000-square-meter high-standard workshop. Proudly, we produce an outstanding annual output of over 30,000 tons of precision-cast steel parts. Our products are trusted and lauded across more than 20 countries and regions, such as Europe, America, and Asia, establishing Starise Metal as a preferred global choice.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in Pingdu City, Qingdao, China, our company initially focused on providing superior precision casting solutions specifically tailored for the agricultural machinery and automotive axle industries. This foundational period saw us excel in producing small-scale precision castings utilizing traditional silica gel precision casting technology.


2. Technological Accumulation and Expansion (1998-2014):
In 1998, the strategic adoption of advanced investment and sand casting technologies marked our transition to producing medium and large-scale precision castings. Achieving ISO9001 certification in 2006 highlighted our unwavering dedication to quality and reliability. Between 2009 and 2014, we embarked on considerable expansion, incorporating new production lines and efficient casting processes, thus elevating our production capacity to adeptly cater to the diverse demands of multi-batch, customized manufacturing.


3. Brand Marketing (2016-2020):
By 2016, we had shifted our focus to brand enhancement through proactive participation in both domestic and international industry exhibitions, significantly boosting our brand visibility. By 2017, we fortified our global market presence, forming strong, lasting partnerships with international clients. Come 2020, the development of multiple patented technologies further bolstered product precision and quality, reinforcing our reputation for excellence.


4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the establishment of a dedicated R&D center catalyzed the exploration of innovative materials and processes. By 2019, we pioneered an environmentally friendly precision casting process, drastically reducing production emissions while enhancing casting quality. Our recognition as a national high-tech enterprise in 2020 is a testament to our technological innovation achievements, now officially acknowledged.


5. Intelligent Manufacturing and Future Vision:
During the global pandemic of 2019, we swiftly adapted our market strategy, enhancing online marketing and service capabilities to sustain our business growth momentum. The 2021 launch of an intelligent manufacturing program seamlessly integrated automation and information technology to significantly amplify production efficiency and management expertise.


6. Looking Ahead:
Starise Metal remains unwavering in its dedication to an innovation-driven development philosophy, continually striving to secure a leading position within the global precision casting industry.


Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

Processing

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

Packaging & Shipping

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios
Packaging

Rust Prevention Treatment:
To ensure the exceptional preservation and extended lifespan of our precision cast steel parts, we implement top-tier rust prevention strategies. These include the application of advanced anti-rust coatings and the careful use of rust-inhibiting oils, both designed to shield components during transit and storage. For parts bound for demanding, corrosive settings like the chemical or petroleum industries, we further fortify them with specialized anti-corrosion treatments, adding an extra layer of resilience and protection.

Cushioning Packaging:
For the utmost safety and protection against impact during transportation, our packaging strategy employs superior cushioning materials. We utilize premium foam plastics, durable sponges, and cutting-edge air cushion films. Precision steel parts, particularly those requiring high precision or rapid delivery, are meticulously wrapped in multiple layers of cushioning. This approach ensures their stability and immaculate condition throughout their journey.

Shipping

Transportation Route Planning:

Strategic route planning is vital in the transportation of our products. By carefully evaluating road conditions, bridge loads, and tunnel clearances, we ensure a smooth journey for our transport vehicles. For large or heavyweight steel parts, it may be essential to liaise with road authorities to secure necessary permits and arrange escorts, guaranteeing a safe and efficient delivery.
·
Transportation Insurance:
Protecting against unexpected transport challenges is crucial, and securing comprehensive transportation insurance is highly recommended for our valuable steel parts. When selecting an insurance plan, consider factors such as the goods' value, transport mode, and specific route. This ensures a customized insurance solution, providing peace of mind and robust financial protection throughout the entire journey.
·
Loading and Unloading Requirements:
Efficient and safe loading and unloading of our cast steel parts rely on advanced equipment like state-of-the-art forklifts and cranes, managed by skilled operators. We emphasize utmost caution to prevent any impacts or damage, ensuring both the parts' integrity and the equipment's stability, for a seamless and secure operation from start to finish.
Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios

FAQ

Tailored Carbon Steel with Precision Casting and Manganese/Silicon Ratios1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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