| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the essential backbone for ensuring the seamless performance of agricultural equipment. These components are crucial, covering vital systems such as robust engines, efficient transmission systems, and reliable tillage devices. They include intricate pieces like gearbox housings, durable plowshares, and sturdy harvester cutter shafts. Made from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and innovative corrosion-resistant alloy materials, these parts are meticulously crafted to withstand the harshest conditions, delivering exceptional impact resistance, wear resistance, and anti-rust properties.
Our products are meticulously engineered to adhere to stringent international standards (like ASTM, EN, ISO) and have earned prestigious certifications such as CE and API. This commitment to excellence ensures that they are perfectly suited for a wide range of agricultural machinery, including powerful tractors, versatile combine harvesters, and efficient seeders.
As agriculture evolves towards greater intelligence and lightweight designs, our adoption of advanced precision casting processes and the use of pioneering new materials (such as low-temperature steel ZG10MnNiCu) has remarkably enhanced the durability and energy efficiency of our components. This innovation also fosters the development of tailored and integrated designs, effectively minimizing maintenance costs.
Serving as a pivotal pillar in the agricultural machinery industry chain, our top-tier casting parts play a crucial role in advancing global agricultural mechanization and championing sustainable development.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the precision casting industry, seamlessly marrying innovation with over three decades of expertise. As an integrated industry and trade enterprise, it pioneers in the research, development, production, and global distribution of superior precision casting parts. Anchored by a state-of-the-art facility sprawling over 47,000 square meters, including 10,000 square meters of high-standard production workshops, it boasts an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. Having established a formidable presence in over 20 countries and regions spanning Europe, America, and Asia, Starise Metal continues to elevate standards and redefine quality in the realm of precision castings.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in Pingdu City, Qingdao, China, the company embarked on its journey with a commitment to delivering superior precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This era was marked by the production of small-scale precision castings using the traditional yet reliable silica gel precision casting technology, setting the foundation for its long-standing reputation for quality.
2. Technological Accumulation and Expansion (1998-2014):
With the introduction of cutting-edge investment casting and sand casting technologies in 1998, the company revolutionized its production capabilities, enabling the crafting of medium and large-scale precision castings. Achieving ISO9001 certification in 2006 fortified the company's commitment to unparalleled quality and consistency. Between 2009 and 2014, Starise Metal underwent a significant transformation, expanding its production facilities, implementing state-of-the-art production lines, and adopting innovative casting processes to cater to the diverse needs of multi-batch and customized manufacturing demands.
3. Brand Marketing (2016-2020):
2016 marked a pivotal shift as the company embarked on building a distinct brand identity through active participation in both domestic and international industry exhibitions. By 2017, its global footprint had expanded significantly, forging strong, long-term partnerships with international clients. By 2020, the development of multiple patented technologies had further cemented its reputation for unparalleled precision and quality in its products.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, a dedicated research and development center was established, focusing on pioneering new materials and innovative processes. The year 2019 saw the advent of an environmentally conscious precision casting process that not only minimized pollution emissions but also significantly enhanced the surface and internal quality of castings. Recognition as a national high-tech enterprise in 2020 was a testament to the company's relentless pursuit of technological excellence.
5. Intelligent Manufacturing and Future Vision:
The global pandemic in 2019 challenged the company to reinvent its market strategy, leading to a robust enhancement of online marketing and service platforms ensuring sustained business growth. By 2021, the launch of an intelligent manufacturing initiative, integrating advanced automation and information technology, propelled the company towards unprecedented levels of production efficiency and management sophistication.
6. Looking Ahead:
Starise Metal remains devoted to its innovation-centric development ethos, with a steadfast aim of cementing its status as a global leader in the precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Designed for cast steel parts of various dimensions and weights, particularly those of substantial size, our wooden box packaging provides excellent pressure resistance and protective properties. This ensures that your valuable cast steel components remain safeguarded against compression and potential impacts during transit. To package, each component is first enveloped in a protective layer of plastic film or oil paper, followed by secure placement within the sturdy wooden box. To prevent movement and ensure stability during transportation, wooden wedges or high-density foam materials are strategically utilized for internal fixation.
Carton Packaging:
For smaller cast steel components, carton packaging presents a lightweight and cost-effective solution. It is vital to ensure that the carton used is robust and offers adequate moisture resistance. The packaging process involves wrapping the cast steel parts in plastic or bubble bags, then neatly placing them within the carton. To prevent internal movement and ensure security, fillers are employed to fill any gaps, maintaining the integrity of the package during transit.
Pallet Packaging:
Ideal for high-volume production runs, pallet packaging is a preferred choice for cast steel components. Components are systematically stacked on pallets and securely fastened using stretch film or strapping tape, facilitating easy handling and forklift transportation. This method is particularly advantageous for components with uniform specifications, widely used in the agricultural and construction machinery sectors.
Road Transportation:
For shorter distances or smaller consignments, road transportation offers unmatched flexibility and speed. This mode ensures prompt delivery directly to your specified location. For larger components, specialized transport vehicles or flatbed trucks may be required, ensuring safe and efficient delivery.
Railway Transportation:
Railway transportation is perfect for extensive distances and bulk shipments, offering economical and safe transit. While cost-effective, it is essential to consider the handling and transfer of goods at different stages. Typically, cast steel components are housed in containers or open wagons, assuring their protection throughout the journey.
Waterway Transportation:
For exports or deliveries to coastal regions, waterway transportation emerges as a cost-efficient option. It boasts immense capacity and low expenses. Despite the slower pace, emphasis on moisture and rust prevention is crucial. Generally, components are shipped in containers or bulk carriers, ensuring safety against the elements.
Air Transportation:
In scenarios demanding urgency, like critical components in precision industries, air transport offers lightning-fast delivery. Despite higher costs and specific constraints on size and weight, this mode is invaluable for time-sensitive shipments, ensuring prompt arrival of your crucial cast steel parts.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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