| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the indispensable foundation for the seamless and efficient operation of such machinery. They encompass vital components like engines, transmission systems, and tillage devices, including gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are engineered to withstand impact, resist wear, and prevent rust in extreme operational environments.
These products adhere rigorously to international standards (such as ASTM, EN, ISO) and boast certifications like CE and API, ensuring their reliability and compatibility with various agricultural machinery, including tractors, combine harvesters, and seeders.
In response to the trends of agricultural intelligence and lightweighting, the incorporation of precision casting processes alongside advanced materials (such as low-temperature steel ZG10MnNiCu) has markedly enhanced the durability and energy efficiency of these parts. This also facilitates customized and integrated designs, significantly lowering maintenance costs.
As a pivotal support within the agricultural machinery industry chain, these high-quality casting parts play a crucial role in advancing global agricultural mechanization and promoting sustainable development.
Qingdao Starise Metal Technology Co., Ltd. stands at the forefront of innovation as a leading industry and trade integration enterprise. Specializing in the research, development, production, and global trade of precision casting parts, we leverage our extensive experience and a holding factory that has driven us forward for over 30 years. Boasting a sprawling, state-of-the-art production base of 47,000 square meters, including 10,000 square meters of high-standard workshops, our facility champions an impressive annual production capacity exceeding 30,000 tons of precision cast steel parts. Our elite products grace industries across more than 20 countries in Europe, America, Asia, and beyond.
Our History:
1. Founding Period (1995-1998):
Our journey began in 1996 in Pingdu City, Qingdao, China, with an unwavering commitment to excellence. Initially, we carved a niche by providing premium precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This era marked our expertise in crafting small-scale precision castings through the esteemed traditional silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
1998 ushered in a new era for us as we embraced advanced investment and sand casting technologies, paving the way for producing medium and large-scale precision castings. The milestone ISO9001 certification in 2006 fortified our promise of quality and reliability. From 2009 to 2014, we embarked on an ambitious expansion, boosting our production facilities and lines, integrating efficient casting processes, and scaling our capacity to adeptly cater to diverse, multi-batch, and customized manufacturing needs.
3. Brand Marketing (2016-2020):
Our brand journey took a strategic turn in 2016 as we actively engaged in key industry exhibitions to elevate our brand stature. By 2017, we had broadened our global market footprint, fostering enduring partnerships with overseas clients. The culmination of our efforts by 2020 saw the birth of several patented technologies, refining product precision and unmatched quality.
4. Technological Innovation and Sustainable Development (2018-2024):
2018 marked a pivotal investment in a dedicated R&D center, unlocking new possibilities in materials and processes. By 2019, we pioneered an environmentally conscious precision casting process, slashing pollution emissions and enhancing casting quality. Our strides in innovation earned us the prestigious recognition as a national high-tech enterprise in 2020, celebrating our technological advancements.
5. Intelligent Manufacturing and Future Vision:
In the face of the 2019 global pandemic, we swiftly adapted, bolstering our online marketing and service prowess to maintain robust business growth. The launch of our intelligent manufacturing initiative in 2021 redefined our operations by integrating cutting-edge automation and information technologies to optimize efficiency and management.
6. Looking Ahead:
Starise Metal is steadfast in its devotion to an innovation-centric development approach, resolutely aiming to secure a vanguard position in the ever-evolving global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Perfectly designed for cast steel parts spanning a variety of sizes and weights, wooden box packaging is especially adept for substantial cast steel components. Boasting excellent compressive strength and protective features, wooden boxes are ideal for safeguarding cast steel parts against pressure and impacts during transit. Initially, the cast steel parts are meticulously wrapped in protective plastic film or oil paper, followed by strategic placement within the wooden box. To further ensure stability and prevent movement inside the box, wooden wedges or foam materials are used as fixatives.
Carton Packaging:
Tailored for smaller cast steel parts, carton packaging shines with its lightweight nature and cost-efficiency, although careful consideration of the carton’s strength and moisture resistance is paramount. The process begins by encasing the cast steel parts in plastic or bubble bags, then positioning them within the carton. To mitigate movement during transit, fillers are added, ensuring the cast steel parts remain secure within.
Pallet Packaging:
A popular choice for large-scale production, pallet packaging facilitates the organized stacking of cast steel parts on pallets, securely fastened with stretch film or strapping tape. This method is particularly advantageous for ease of handling and transportation via forklifts, and is best suited for uniformly specified cast steel parts in the agricultural and construction machinery sectors.
Road Transportation:
An optimal solution for short-haul deliveries or smaller shipments, road transportation offers remarkable flexibility and rapid delivery, directly reaching the customer’s specified location. For more voluminous cast steel parts, deployment of large flatbed trucks or specialized vehicles may be necessary.
Railway Transportation:
Ideal for extensive distances and bulk shipments, railway transportation offers a trifecta of benefits: substantial capacity, cost-effectiveness, and enhanced safety. However, logistics involving loading, unloading, and transfers must be carefully orchestrated. Typically, cast steel parts are housed in containers or open wagons, ensuring their secure journey via railway.
Waterway Transportation:
For shipping overseas or to coastal regions, waterway transportation presents an economical and capacious option. While the transit speed is leisurely, the cost-effectiveness and volume capacity are unmatched. Throughout this method, vigilance is required to combat moisture and rust. Generally, cast steel parts are secured in containers or bulk carriers during their maritime voyage.
Air Transportation:
When time is of the essence, or for critical components in precision industries, air transportation stands as the premier choice. While the swift pace of air transit is unparalleled, it comes with a premium cost and specific constraints regarding the size and weight of the cargo.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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