Custom High Manganese Steel Casting Mn13 Wear-Resistant Protective Material

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of industry and trade integration, with a dedicated focus on the innovation, creation, and global distribution of precision casting components. With over three decades of deep-rooted expertise, we anchor our operations in an expansive, state-of-the-art production facility, sprawling over 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops. This powerhouse of manufacturing boasts an impressive annual output exceeding 30,000 tons of precision cast steel parts. Our expertly crafted products journey across continents, reaching over 20 countries across Europe, America, and Asia, symbolizing our global footprint.

Our History:

1. Founding Period (1996-1998):
In 1996, nestled in the industrious city of Pingdu, Qingdao, China, our company embarked on its journey, pioneering high-quality precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This era marked our dedication to producing small-scale precision castings, employing the tried-and-true traditional silica gel precision casting technique.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a new age as we embraced cutting-edge investment and sand casting technologies, empowering us to craft medium and large-scale precision castings. Our 2006 acquisition of ISO9001 certification fortified our commitment to unparalleled quality and dependability. From 2009 to 2014, we embarked on a transformative expansion—the addition of innovative production lines and novel casting processes significantly escalated our manufacturing capabilities, adeptly catering to the diverse demands of multi-batch and bespoke product production.

3. Brand Marketing (2016-2020):
The dawn of 2016 marked a strategic pivot towards brand elevation. We actively engaged in both domestic and international exhibitions, amplifying our brand's recognition and reputation. By 2017, our global market outreach flourished, forging enduring partnerships with international clients. By 2020, our portfolio boasted multiple patented technologies, refining precision and elevating product quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
2018 was a landmark year with the launch of our dedicated R&D center, a nucleus for pioneering new materials and methodologies. Our 2019 breakthrough in eco-friendly precision casting dramatically curbed emissions and enhanced casting quality, both externally and internally. The year 2020 saw us gain recognition as a national high-tech enterprise, a testament to our relentless pursuit of technological advancement.

5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of 2019, we nimbly adapted our strategies, bolstering online marketing and enhancing service capabilities to sustain robust business growth. By 2021, our intelligent manufacturing initiative took flight, seamlessly integrating automation and information tech to refine production and managerial efficiencies.

6. Looking Ahead:
Starise Metal is steadfast in its commitment to an innovation-driven development ethos, poised to ascend to the forefront of the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Careful & Custom Packaging

• Diverse Packaging Options
  • Secure Wooden Box Packaging: Ideal for diverse-sized and weighted cast steel parts, especially those of considerable size. Exquisite wooden boxes provide excellent compressive strength and protection, preventing any unwanted squeezing or collisions during transit. Initially, the cast steel parts are enveloped with protective plastic film or oil paper and then securely nestled within the wooden box. For added stability, wooden wedges or foam materials are strategically positioned to avoid any movement inside the packaging.
  • Efficient Carton Packaging: Suitable for smaller cast steel items, carton packaging offers a lightweight and economical solution, provided the carton’s strength and moisture resistance are verified. To ensure safety, each piece is initially wrapped in plastic or bubble bags before being snugly placed into the carton. To secure the position, fillers are thoughtfully added to restrict any movement within the carton, ensuring safe delivery.
  • Robust Pallet Packaging: For bulk quantities of cast steel parts, pallet packaging is the go-to method. Parts are systematically arranged on the pallet and secured using stretch film or strapping tape, facilitating easy handling and transportation via forklifts. This method is particularly suited to parts with uniform specifications, commonly found in industries like agricultural and construction machinery.

Versatile Shipping Solutions

• Choosing Your Transportation Mode
  • Flexible Road Transportation: Perfect for short distances or smaller shipments, road transportation offers unmatched flexibility and rapid delivery, ensuring goods reach the customer’s specified location efficiently. For larger cast steel parts, the use of large flatbed trucks or specialized transport vehicles may be necessary to accommodate size and weight requirements.
  • Efficient Railway Transportation: An excellent choice for long-distance and voluminous shipments, railway transportation provides cost-effective and safe passage for goods, albeit requiring careful consideration during loading, unloading, and transshipment. Typically, cast steel parts travel in containers or open wagons, ensuring consistent protection throughout the journey.
  • Economical Waterway Transportation: For international exports or deliveries to coastal regions, waterway transportation stands out as a budget-friendly option. While the transport speed may be slower, the capacity and cost benefits are substantial. Extra care with moisture and rust prevention is necessary during the journey, with goods often housed in containers or bulk carriers.
  • Speedy Air Transportation: Tailored for urgent requests or critical cast steel parts requiring swift delivery, air transportation presents unmatched speed. Despite its higher cost and restrictions on size and weight, air transport ensures rapid fulfillment of time-sensitive orders, making it indispensable for high-priority shipments.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.