JIS Farm Machinery Resin Casting Carbon Steel Agricultural Machinery Parts for Cultivator

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: A22ED
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: Customization
• Warranty: 2 Years
• Processing: Precision Casting/Investment Casting
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Cartons
• Specification: Customization
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

Industy	Sub-industry	Part name	Material	Process	Features	Technical advantages
Agricultural machinery	Tractor	Steering arm	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Release bearing housing	Carbon steel	Lost wax casting	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Seeder template frame	Carbon steel	Lost wax casting	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

 

In the ever-evolving landscape of modern agriculture, our exceptional agricultural machinery casting parts are the key to unlocking unparalleled efficiency and reliability, empowering farmers to achieve new levels of productivity and success.


Agricultural machinery spans a diverse spectrum, including robust tractors that power through fields, efficient harvesters that gather bountiful crops, precision seeders that ensure exact sowing, and dynamic tillage machines that expertly prepare the soil. For each distinct type of machinery, we offer meticulously tailored casting solutions designed to enhance performance and durability.

Our extensive casting processes encompass sand casting, celebrated for its versatility in crafting large, intricate parts, and precision casting, renowned for delivering superior accuracy and exquisite surface finishes. These advanced techniques are further enhanced by our utilization of top-grade materials, such as robust high-strength cast steel, durable wear-resistant ductile iron, and premium corrosion-resistant alloys.


For tractors, we expertly cast vital components like engine blocks, transmission cases, and axles with unmatched precision. In harvesters, our meticulously crafted cutting blades, threshing drums, and conveyor components ensure seamless operation. Seeders depend on our precisely cast metering devices, while tillage machines benefit from our exceptionally durable plowshares and cultivator teeth.

Quality is our paramount priority. We enforce rigorous quality control measures at every stage, from meticulous raw material inspection to comprehensive final product testing. Our cutting-edge inspection equipment, including advanced spectrometers and state-of-the-art non-destructive testing devices, guarantees that each casting part adheres to or surpasses esteemed international standards such as ISO and ASTM.


With an unwavering commitment to excellence and profound expertise in the agricultural machinery industry, our casting parts are trusted by farmers and manufacturers worldwide. Partner with us to experience the transformative impact that superior casting technology and steadfast quality can bring to your agricultural operations.

 

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of precision casting, ingeniously merging industry insights with trade expertise. With over three decades of unwavering dedication, this dynamic enterprise has cemented its legacy in research, production, and global distribution of precision casting parts. Nestled in a sprawling 47,000 square meters facility, including 10,000 square meters of state-of-the-art production workshops, the company boasts an astounding annual output exceeding 30,000 tons of meticulously crafted precision cast steel parts. Exporting to over 20 countries across Europe, America, and Asia, Qingdao Starise is a trusted global partner in delivering unparalleled casting solutions.

Our History:

1. Founding Period (1996-1998):
In the genesis year of 1996, nestled in the vibrant city of Pingdu, Qingdao, China, the company embarked on its journey by providing exceptional precision casting solutions, specifically targeting the agricultural machinery and automotive axle sectors. This foundational phase was marked by the adept use of traditional silica gel precision casting methods, focusing on small-scale castings that set the stage for future innovations.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal leap forward with the integration of cutting-edge investment and sand casting technologies, allowing for the creation of medium to large-scale precision castings. Achieving ISO9001 certification in 2006, the company fortified its reputation for quality and reliability. Between 2009 and 2014, a strategic expansion propelled the company with new production lines and enhanced processes, adeptly meeting the demands of diverse, multi-batch, and custom orders with increased capacity and precision.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on an ambitious brand-building venture, actively engaging in national and international exhibitions to elevate its brand stature. By 2017, it had broadened its global footprint, forming enduring alliances with international clientele. The culmination of these efforts was seen by 2020, with the development of multiple patented technologies, further refining product precision and establishing unmatched quality benchmarks.

4. Technological Innovation and Sustainable Development (2018-2024):
2018 heralded a new era with the inception of a specialized R&D center, dedicated to pioneering new materials and processes. The ensuing year, 2019, saw the advent of an eco-friendly precision casting process, drastically minimizing emissions while enhancing surface and internal defect quality. Officially recognized as a national high-tech enterprise in 2020, the company's commitment to innovation and sustainability was firmly validated.

5. Intelligent Manufacturing and Future Vision:
Amidst the challenges of the 2019 global pandemic, the company adeptly recalibrated its market strategies, bolstering its online marketing prowess and customer service acumen to secure stable growth. By 2021, an ambitious intelligent manufacturing initiative was launched, seamlessly blending automation with information technology to amplify production efficiency and management capabilities, ensuring a resilient future.

6. Looking Ahead:
With an unyielding commitment to innovation-driven development, the company is poised to secure a vanguard position in the global precision casting landscape, driven by a visionary blend of technology and sustainability.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: We ensure the utmost protection of our cast steel parts by employing high-quality rust preventives. A meticulous application process creates a robust anti-rust film on the surface, effectively safeguarding against corrosion during both transit and storage.
2. Buffer Protection: To safeguard parts susceptible to impacts, we wrap them in high-resilience buffer materials such as foam boards and sponges. This meticulous attention to detail prevents any collision damage, ensuring the parts arrive in pristine condition.
3. Outer Packaging: Our small cast steel parts are nestled securely in sturdy wooden boxes, with ample stuffing to eliminate any movement. Larger parts receive a bespoke touch with customized metal or wooden frames, and, when necessary, are transported in containers for maximum safety.

 

Shipping

1. Logistics Selection: Partnering with top-tier logistics enterprises, we tailor transportation methods-be it road, rail, sea, or air-to meet customer needs and product characteristics, ensuring swift and secure delivery every time.
2. Delivery Timeliness: Standard orders are dispatched within 30 working days once products pass rigorous inspection. For urgent needs, we offer negotiable, expedited services where production and delivery receive priority handling.
3. Logistics Tracking: We offer an advanced real-time tracking service. Clients can easily check their shipment's journey through our official website or partner platforms using order or tracking numbers, staying informed about the location and estimated arrival of their goods.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, Manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk order after the mold is finished, it needs about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physical properties test, CMM inspection, and dimension inspection with gauge. Some special inspections, such as X-ray NDT test, need outsourcing.