Unique Customer Designed Precision Casting with Customized Element Compositions

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Unique Customer Designed Precision Casting with Customized Element Compositions
  • Unique Customer Designed Precision Casting with Customized Element Compositions
  • Unique Customer Designed Precision Casting with Customized Element Compositions
  • Unique Customer Designed Precision Casting with Customized Element Compositions
  • Unique Customer Designed Precision Casting with Customized Element Compositions
  • Unique Customer Designed Precision Casting with Customized Element Compositions
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Unique Customer Designed Precision Casting with Customized Element Compositions

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Unique Customer Designed Precision Casting with Customized Element Compositions
These casting parts are the essential heartbeat of agricultural machinery, ensuring flawless and seamless operations. Critical components like engines, transmission systems, and tillage devices rely heavily on the robustness of our precision-cast parts, including gearbox housings, plowshares, and harvester cutter shafts. Crafted with precision from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and state-of-the-art corrosion-resistant alloys, these components are expertly engineered to excel in the most demanding environments, offering unrivaled impact resistance, exceptional wear durability, and superior rust prevention.

Our products are crafted to meet the highest international standards, including ASTM, EN, and ISO, fortified by prestigious certifications such as CE and API. They are meticulously designed to enhance the functionality and dependability of a wide array of agricultural machinery, from tractors and combine harvesters to seeders. Our commitment to quality ensures our components empower agricultural machinery to operate with peak efficiency.

Embracing the forefront of agricultural innovation, our precision casting processes and revolutionary materials, such as low-temperature steel ZG10MnNiCu, significantly elevate the longevity and energy efficiency of all parts. This progressive approach supports extensive customization and seamless integration, dramatically reducing maintenance costs while aligning harmoniously with the global movement towards agricultural intelligence and lightweight solutions.

In the grand tapestry of the agricultural machinery industry, our premium casting parts serve as an indispensable thread, driving the relentless advancement of global agricultural mechanization and passionately championing the noble cause of sustainable development.
Unique Customer Designed Precision Casting with Customized Element Compositions

Company Profile

Unique Customer Designed Precision Casting with Customized Element Compositions
Presenting Qingdao Starise Metal Technology Co., Ltd., a vibrant leader in the realm of industry and trade integration, excelling in the cutting-edge innovation, production, and global commerce of high-quality precision casting components. With a legacy of over 30 years, this esteemed company boasts a sprawling, state-of-the-art production facility covering an impressive 47,000 square meters, featuring 10,000 square meters of superior production workshops. Showcasing unmatched expertise, Starise Metal achieves an extraordinary annual manufacturing capacity exceeding 30,000 tons of precision-cast steel parts, cementing its reputation across more than 20 countries in Europe, America, and Asia, with a robust international market presence.

Our History:

1. Founding Period (1995-1998):
In 1996, nestled in the industrious heart of Pingdu, Qingdao, China, Starise Metal commenced its journey, delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle industries. This foundational era was marked by the company's dedication to crafting intricately designed small-scale precision castings, utilizing traditional silica gel precision casting techniques to ensure unmatched quality and excellence.


2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 heralded a new dawn as Starise Metal embraced avant-garde investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Achieving the prestigious ISO9001 certification in 2006 underscored its unwavering commitment to quality and reliability. From 2009 to 2014, expansion was the guiding principle, as the company significantly enhanced its production capabilities, introduced an array of new production lines, and streamlined efficient casting processes to meet the diverse, multi-batch, customized manufacturing demands of its clientele.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on an ambitious brand-building journey, actively participating in both national and international industry exhibitions to amplify brand awareness. By 2017, the company had fortified its global market presence, cultivating enduring relationships with international clients. The expansion of its brand was further bolstered by the development of several patented technologies by 2020, elevating product precision and quality to new heights.


4. Technological Innovation and Sustainable Development (2018-2024):
A groundbreaking investment in 2018 led to the establishment of a state-of-the-art research and development center, dedicated to pioneering new materials and processes. The year 2019 was distinguished by the creation of an eco-friendly precision casting process, which not only reduced pollution but also enhanced the quality of surface and internal casting defects. In 2020, Starise Metal achieved the prestigious designation of a national high-tech enterprise, solidifying its status as a beacon of technological innovation.


5. Intelligent Manufacturing and Future Vision:
Adapting swiftly to the global pandemic in 2019, Starise Metal revolutionized its market strategy, elevating online marketing and service delivery to maintain robust business growth. By 2021, the company had seamlessly embraced intelligent manufacturing, expertly integrating automation and information technology to significantly enhance production efficiency and management excellence.


6. Looking Ahead:
Starise Metal remains resolute in its dedication to an innovation-driven development philosophy, aspiring to solidify its status as a global leader in the precision casting industry.


Unique Customer Designed Precision Casting with Customized Element Compositions

Processing

Unique Customer Designed Precision Casting with Customized Element Compositions

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Unique Customer Designed Precision Casting with Customized Element Compositions

Packaging & Shipping

Unique Customer Designed Precision Casting with Customized Element Compositions
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To ensure your cast steel parts remain pristine throughout transit and storage, we employ a superior rust prevention regimen. Whether it's the application of protective anti-rust paint or oil, our treatments stand guard against corrosion. For those parts destined for harsh environments, including the chemical and petroleum sectors, we offer specialized anti-corrosion coatings that substantially extend the life and resilience of your components.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To safeguard your valuable products during transport, our packaging integrates superior cushioning materials such as foam plastics, sponges, and air cushion films, effectively absorbing shocks and preventing damage. For items requiring meticulous care, particularly high-precision or fragile parts, we employ advanced multi-layer cushioning techniques. This strategic approach ensures our products remain secure, stable, and in pristine condition upon delivery, reflecting our commitment to excellence.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

We engineer meticulously crafted transportation routes, taking into account road conditions, bridge load capacities, and tunnel heights, all aimed at guaranteeing an unhindered journey. For oversized or heavy components, our experts liaise with road authorities, obtain essential permits, and organize escort services as needed, ensuring a seamless and secure transport experience.
·
Transportation Insurance: Securing Your Investments with Confidence
Mitigate transit risks by opting for robust insurance solutions. We are here to guide you in selecting the perfect insurance plan tailored to the value of your product, the shipping mode, and chosen route. Our goal is to provide peace of mind, assuring that your cast steel parts are protected against any unforeseen circumstances.
·
Loading and Unloading Requirements: Handling with Expertise and Care
In the critical phases of loading and unloading, we deploy top-tier equipment such as forklifts and cranes, all operated by highly trained professionals. Our prime focus is to avoid any possible collisions, preserve the integrity of your cast steel parts, and uphold the safety and smooth operation throughout the handling process, ensuring your products are in impeccable condition.
Unique Customer Designed Precision Casting with Customized Element Compositions

FAQ

Unique Customer Designed Precision Casting with Customized Element Compositions1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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