| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the essential foundational elements that ensure the seamless and efficient operation of farming equipment. These components include critical elements such as engines, transmission systems, and tillage devices. Key parts like gearbox housings, plowshares, and harvester cutter shafts are meticulously crafted using high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials. This composition is expertly designed to withstand impact, resist wear and tear, and prevent rusting even in the most challenging operating environments.
Our products adhere stringently to international standards, including ASTM, EN, and ISO, and have successfully secured certifications such as CE and API. They are engineered for compatibility with a wide range of agricultural machinery, such as tractors, combine harvesters, and seeders, ensuring versatility and reliability in diverse applications.
In response to the evolving trends of agricultural intelligence and machinery lightweighting, our incorporation of precision casting processes and cutting-edge materials like low-temperature steel ZG10MnNiCu has dramatically enhanced the longevity and energy efficiency of our parts. This innovation not only extends service life but also fosters customized and integrated designs that significantly reduce maintenance expenses.
Serving as a pivotal support in the agricultural machinery industry chain, our high-quality casting parts are vital contributors to the global advancement of agricultural mechanization, promoting sustainable development and industry growth on a worldwide scale.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the precision casting sector, seamlessly integrating research, development, production, and global trade. With over three decades of profound industry engagement, this enterprise boasts a cutting-edge production base sprawling over 47,000 square meters, including 10,000 square meters of high-standard production workshops. With an impressive annual output exceeding 30,000 tons of precision cast steel parts, our products journey beyond borders, reaching over 20 countries across Europe, America, and Asia, fortifying our stature in the global market.
Our History:
1. Founding Period (1995-1998):
In the heart of Pingdu City, Qingdao, China, Starise Metal was born in 1996 with a vision to revolutionize precision casting for agricultural machinery and automotive axle industries. Initially, we excelled in producing high-quality, small-scale precision castings using time-honored silica gel precision casting technology, laying a solid foundation for future growth.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a transformative era as we embraced advanced investment and sand casting technologies, scaling our capabilities to include medium and large-scale precision castings. Our commitment to excellence was cemented in 2006 with the acquisition of ISO9001 certification, affirming the quality and reliability synonymous with our products. Between 2009 and 2014, our production prowess soared with expanded facilities, new production lines, and efficient casting processes, enabling us to cater to diverse, multi-batch, and customized manufacturing demands with finesse.
3. Brand Marketing (2016-2020):
2016 heralded a new dawn as we embarked on a robust brand-building journey, making our mark at domestic and international industry exhibitions to elevate brand recognition. By 2017, our global footprint expanded, forging enduring partnerships with international clients. Come 2020, we had pioneered multiple patented technologies, setting new benchmarks in product precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we charted a course towards sustainable excellence by founding a dedicated R&D center, delving into pioneering materials and processes. By 2019, our environmentally conscious precision casting process emerged, dramatically curtailing pollution while enhancing the integrity of our castings. Recognition as a national high-tech enterprise in 2020 spotlighted our strides in technological innovation, reinforcing our commitment to sustainable development.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, Starise Metal adeptly recalibrated its market strategy, amplifying online marketing and service capacities to sustain robust business growth. The unveiling of our intelligent manufacturing initiative in 2021, integrating automation and IT solutions, paved the way for unprecedented production efficiency and management excellence.
6. Looking Ahead:
Firmly anchored in our innovation-driven ethos, Starise Metal is poised to ascend to the pinnacle of the global precision casting industry, steadfast in our pursuit of excellence and leadership.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
To preserve the pristine quality of our cast steel parts, they undergo an essential rust prevention treatment. This includes the application of protective layers like anti-rust paint or oil, safeguarding them against oxidation during transport and storage. For components designated for harsh environments, such as those in chemical or petroleum sectors, specialized anti-corrosion coatings are meticulously applied to ensure longevity and performance.
Cushioning Packaging:
To ensure absolute protection and integrity of our cast steel parts during transit, we employ premium cushioning materials. These include foam plastics, sponges, and air cushion films, offering robust defense against impacts. For high-precision components, particularly in the precision sector, a meticulous multi-layer cushioning strategy is executed, guaranteeing stability and safety throughout their journey.
Shipping
Transportation Route Planning:
Strategic planning of transportation routes is crucial. We meticulously consider road conditions, bridge capacities, and tunnel heights to facilitate seamless transit of our products. For exceptionally large or hefty components, preemptive coordination with relevant authorities ensures necessary permits and escorts are in place, fortifying a secure passage.
·
Transportation Insurance:
Investing in transportation insurance is a prudent step to mitigate risks during shipment. Selecting the right plan is paramount, factoring in the product value, chosen transportation mode, and route specifics to tailor the most effective insurance coverage, providing peace of mind and security.
·
Loading and Unloading Requirements:
Precision and professionalism define our loading and unloading processes. Utilizing advanced equipment like forklifts and cranes operated by skilled professionals, we ensure the utmost care is taken. Avoiding collisions and damages is our priority while maintaining the operational safety and stability of equipment, delivering assurance and quality in every step.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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