Customization Alloy High Manganese Steel Casting for Enhanced Durability

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R11
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Sleeper
• Material: Mn13
• Processing: Coated Sand Casting
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 20-30 Days
• Weight: Customization
• Parts: Railway Transportation
• Size: According to Customer′s Drawings
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	Wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	Stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	Carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands at the pinnacle of the industry, seamlessly merging expertise in both trade and manufacturing to revolutionize the world of precision casting parts. With over three decades of relentless dedication, this titan of industry operates a state-of-the-art production facility sprawling over 47,000 square meters, including 10,000 square meters dedicated to high-standard production workshops. Boasting an impressive annual output of more than 30,000 tons of premium precision cast steel parts, Starise Metal has cemented its presence in over 20 countries across Europe, America, and Asia, setting the benchmark for quality and innovation on a global scale.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, 1996 marked the inception of a pioneering journey as Qingdao Starise Metal embarked on a mission to deliver unparalleled precision casting solutions. Focusing on the agricultural machinery and automotive axle sectors, the company specialized in crafting small-scale precision castings through traditional silica gel precision casting techniques, laying a solid foundation for future advancements.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal year, 1998 ushered in a new era of technological prowess with the adoption of advanced investment and sand casting technologies, enabling medium to large-scale production. By 2006, ISO9001 certification was secured, a testament to the unwavering commitment to quality and reliability. During 2009-2014, a strategic expansion saw the integration of new production lines and efficient casting processes, dramatically boosting capacity to meet the burgeoning demands for diverse, customized multi-batch manufacturing.

3. Brand Marketing (2016-2020):
2016 signaled a transformative phase as the company embraced brand building, making a formidable impact at key domestic and international industry exhibitions to bolster brand awareness. By 2017, a robust global market presence was established, fostering enduring partnerships with overseas clientele. As 2020 dawned, a suite of patented technologies emerged, elevating product precision and quality to unparalleled heights.

4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 heralded a new chapter of innovation with the creation of a cutting-edge research and development center dedicated to pioneering new materials and processes. The following year witnessed the birth of an environmentally conscious precision casting process, significantly curtailing pollution emissions while enhancing casting surface and internal quality. In 2020, national recognition as a high-tech enterprise further validated our technological advancements.

5. Intelligent Manufacturing and Future Vision:
Faced with the global challenges of 2019, Starise Metal adeptly recalibrated its market strategy, amplifying online marketing and service prowess to sustain business growth. In 2021, the dawn of intelligent manufacturing arrived, marrying automation with information technology to revolutionize production efficiency and management excellence.

6. Looking Ahead:
Adhering to a philosophy of innovation-driven development, Starise Metal is poised to ascend to the zenith of the global precision casting industry, consistently pushing the boundaries of what is possible.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

• Packaging Forms
  • Wooden Box Packaging: The perfect choice for cast steel parts of various sizes and weights, particularly large components! Wooden boxes boast excellent compressive strength and superior protective qualities, ensuring your cast steel parts are shielded from compression and collisions during transit. During packaging, each cast steel part is meticulously wrapped with either plastic film or oil paper before finding its secure place within the wooden box. For optimal stability, wooden wedges or foam materials are employed to prevent any movement within the container.
  • Carton Packaging: Ideal for smaller cast steel components, carton packaging offers both lightweight convenience and cost efficiency. However, it is essential to prioritize the strength and moisture resistance of the chosen carton. Each piece is carefully enclosed within plastic or bubble bags before being placed in the carton. To maintain stability, fillers are strategically used to prevent the parts from shifting during transport.
  • Pallet Packaging: The go-to option for mass-produced cast steel parts, pallet packaging streamlines handling and transportation. Parts are systematically arranged on a pallet and then secured with stretch film or strapping tape, facilitating easy forklift handling. This method is especially suitable for cast steel parts with consistent specifications, particularly in the agricultural and construction machinery sectors.

Shipping

• Selection of Mode
  • Road Transportation: Perfect for short-distance or smaller batch deliveries, road transportation offers unmatched flexibility and quick delivery, bringing your products directly to the customer’s doorstep. For larger steel parts, the use of large flatbed trucks or specialized transport vehicles ensures safe and convenient transit.
  • Railway Transportation: The ideal solution for long-distance and large-volume transportation of cast steel parts. Enjoy the benefits of substantial carrying capacity, economical costs, and inherent safety. However, be mindful of loading, unloading, and transshipment processes. Typically, such parts are transported in containers or open wagons, safeguarding your goods throughout the journey.
  • Waterway Transportation: An economical solution for exporting or coastal deliveries, waterway transportation impresses with its massive volume capacity and cost-effectiveness. Although slower, it necessitates vigilance against moisture and rust. Cast steel parts are generally transported in containers or bulk carriers, ensuring their safety across the seas.
  • Air Transportation: For urgent orders or time-sensitive cast steel parts, especially critical components, air transportation offers unparalleled speed. While the cost is higher and there are specific size and weight limitations, it ensures swift delivery, keeping your business ahead of the curve.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.

5. Q: What type of tooling is required for stainless steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.