| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the pivotal foundation for the seamless and efficient functioning of farming equipment. They encompass vital components such as engines, transmission systems, and tillage devices, including gearbox housings, plowshares, and harvester cutter shafts. To endure the harshest conditions, these parts are crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials. These materials are meticulously chosen to ensure unmatched impact resistance, wear resistance, and rust protection even in the most demanding operating environments.
Our products adhere strictly to prestigious international standards, including ASTM, EN, and ISO, and have earned esteemed certifications like CE and API. They are ideally suited for a diverse range of agricultural machinery, encompassing tractors, combine harvesters, and seeders, providing reliability and performance across the board.
In line with the advancing trends toward agricultural intelligence and lightweight solutions, the integration of precision casting processes and innovative materials, such as low-temperature steel ZG10MnNiCu, has markedly enhanced the longevity and energy efficiency of our parts. This advancement also fosters the development of customized and integrated designs, significantly lowering maintenance costs and enhancing overall machinery performance.
Serving as a crucial pillar in the agricultural machinery industry chain, our high-quality casting parts play an instrumental role in advancing global agricultural mechanization and fostering sustainable development, driving progress and innovation in the agriculture sector at large.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the world of precision casting parts. As a dynamic industry and trade powerhouse, we are deeply committed to the research, development, production, and international trade of precision casting components. With over three decades of specialized experience, our company leverages a premier production facility sprawling over 47,000 square meters, including 10,000 square meters of advanced production workshops. Our commanding annual production capacity exceeds 30,000 tons of precision-cast steel parts, which are in high demand across more than 20 countries and regions, including Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the vibrant city of Pingdu, Qingdao, China, our company embarked on a journey to deliver unparalleled precision casting solutions for the agricultural machinery and automotive axle sectors. During this formative period, we specialized in small-scale precision castings utilizing the time-honored silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, the forward-thinking introduction of advanced investment and sand casting technologies revolutionized our ability to produce medium and large-scale precision castings. Gaining ISO9001 certification in 2006 marked our commitment to superior quality and reliability. From 2009 to 2014, we orchestrated a monumental expansion of our production facilities, introduced multiple production lines, and adopted state-of-the-art casting processes, dramatically boosting our capacity to produce diverse, multi-batch, and customized products to our clients' precise specifications.
3. Brand Marketing (2016-2020):
In 2016, our strategic focus shifted towards brand amplification through active participation in both domestic and international industry exhibitions, significantly enhancing our brand stature. By 2017, we broadened our global market reach, establishing enduring partnerships with international clients. By 2020, our innovative spirit shone through as we developed multiple patented technologies that significantly elevated our products' precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
The year 2018 marked our pivotal investment in a dedicated R&D center, paving the way for pioneering new materials and processes. By 2019, we had engineered an eco-friendly precision casting process that curbed pollution emissions and remarkably enhanced surface and internal casting quality. Our groundbreaking achievements in technological innovation earned us national recognition as a high-tech enterprise in 2020.
5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic challenges of 2019, we swiftly recalibrated our market strategy, bolstering online marketing and service capabilities to sustain robust business growth. In 2021, we launched an ambitious intelligent manufacturing initiative, seamlessly integrating automation and information technology to propel production efficiency and management prowess into the future.
6. Looking Ahead:
At Starise Metal, our path forward is illuminated by our unwavering dedication to an innovation-driven growth strategy. We aspire to fortify our leadership position within the global precision casting industry, propelling us towards new pinnacles of success.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
To ensure the longevity and integrity of our Precision Casting Steel Components for Custom Farm Machinery Parts, we undertake meticulous rust prevention treatments. These may include advanced techniques such as spraying anti-rust paint or expertly applying anti-rust oil. This proactive approach guards against rusting during both transportation and storage. For components destined for harsh environments, like those in the chemical or petroleum industries, our specialized anti-corrosion coatings offer an added layer of protection, ensuring enduring performance.
Cushioning Packaging:
To protect our premium cast steel parts from potential damage during transit, we employ sophisticated cushioning techniques. By using top-quality cushioning materials such as foam plastics, sponges, and air cushion films, we prevent collisions and absorb any external impacts. For high-precision cast steel parts, especially those with stringent precision requirements or urgent delivery needs, we use advanced multi-layer cushioning packaging. This ensures unparalleled stability and safety throughout the entire shipping process, maintaining the integrity of your components.
Shipping
Transportation Route Planning:
Ensuring the safe and timely delivery of your cast steel parts demands careful transportation route planning. We meticulously evaluate road conditions, bridge load capacities, and tunnel heights, ensuring seamless passage for our transport vehicles. For oversized or heavyweight components, we coordinate proactively with road administration authorities to secure the necessary permits and arrange for any required escorts, guaranteeing a smooth and secure transportation experience.
·
Transportation Insurance:
Safeguard your valuable investments with our expertly chosen transportation insurance options tailored for cast steel parts. We conduct a thorough assessment based on the value of your goods, chosen mode of transportation, and the specific route to offer the most appropriate insurance plan. This strategic approach mitigates risk and ensures peace of mind, knowing your assets are comprehensively covered during transit.
·
Loading and Unloading Requirements:
The proper handling of your high-quality cast steel parts is paramount, which is why we utilize state-of-the-art loading and unloading equipment, including forklifts and cranes. Our professional operators are trained to execute these operations with precision, minimizing the risk of any collision or damage. This careful approach not only protects the parts but also assures the stability and safety of all equipment used, guaranteeing a flawless transition from loading to delivery.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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