Custom Carbon Steel Parts with Investment Casting and Precision Tolerances

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Affordable and Strategic Manufacturing Solutions: By meticulously selecting raw materials like molding sand that are not only cost-effective but also abundant, we eliminate the need for complex, costly molds. This streamlined approach caters brilliantly to small-batch productions or innovative prototypes, enabling swift mold creation that significantly reduces production expenses. Our solution is ideal for businesses eager to maximize savings while maintaining top-quality performance.
2. Remarkably Versatile and Adaptable Solutions: Sand casting excels in producing castings of any conceivable shape, size, or weight, expertly accommodating even the most intricate geometries. Supporting a broad array of casting alloys—from cast iron to aluminum and copper—it stands as the versatile go-to for diverse industries and myriad applications.

3. Unparalleled Flexibility in Design: Our adaptive sand casting process easily embraces design changes. By simply altering the sand mold, we eliminate the costly need for brand-new molds, making it a preferred choice for limited production runs and fresh product innovations. This agile approach accelerates research and development, swiftly enhancing your market readiness.

4. Exceptional Permeability Advantage: The superior permeability of our molding sand guarantees seamless gas escape during the pouring stage, effectively preventing internal defects such as gas pores. This not only fortifies the casting's internal structure but also reduces resistance in molten metal, significantly improving mold filling and overall casting quality.

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5. Efficient and Simplified Post-processing: After the sand mold is carefully removed, castings typically require only straightforward cleaning and processing like grinding and riser removal. This streamlined method involves fewer steps compared to precision processes like investment casting, cutting costs and making sand casting an excellent fit for items with moderate surface quality expectations.

6. High-Speed, High-Yield Production: In the realm of large-scale manufacturing, automation tools—such as automatic molding and pouring machines—vastly enhance production efficiency. These advanced machines rapidly produce sand molds and execute pouring tasks, reducing manual labor while assuring consistent, reliable output. Through the integration of sophisticated automated lines, numerous foundries achieve efficient, large-scale sand casting, effortlessly meeting extensive market demands.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, skillfully intertwining expertise in research, development, manufacturing, and global trade of precision casting parts. Boasting an illustrious history spanning over three decades, the company operates a cutting-edge production facility sprawling over 47,000 square meters amidst the picturesque surroundings of Qingdao. A dedicated segment of 10,000 square meters is reserved for ultra-advanced production workshops, producing an astounding annual output exceeding 30,000 tons of exceptionally designed precision cast steel parts. These top-tier creations embellish markets in over 20 countries and regions, encompassing Europe, America, Asia, and beyond, reinforcing the company's worldwide impact.

Our History:

1. Founding Period (1996-1998):
In 1996, amidst the bustling backdrop of Pingdu, Qingdao, the visionary inception of Qingdao Starise Metal Technology Co., Ltd. marked the dawn of a journey to deliver unparalleled precision casting solutions, meticulously tailored to the complex demands of the agricultural machinery and automotive axle sectors. In these nascent years, the company set itself apart by excelling in producing small-scale precision castings utilizing the traditional silica gel technique, laying a formidable foundation for its future endeavors.

2. Technological Accumulation and Expansion (1998-2014):
A pivotal transformation occurred in 1998 with the groundbreaking integration of advanced investment and sand casting technologies, catapulting the firm into the realm of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the prestigious acquisition of ISO9001 certification, highlighting the company's unwavering commitment to quality consistency and reliability. This transformative era witnessed an expansion of production facilities, the incorporation of leading-edge production lines, and the adoption of efficient casting processes, substantially boosting production capacity to meet the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, the company initiated a strategic brand elevation campaign, actively participating in prestigious domestic and global industry exhibitions, significantly enhancing its brand visibility. By 2017, it had expanded its international footprint, forging lasting partnerships with global clients. These strategic efforts culminated in the development of several patented technologies by 2020, significantly advancing product precision and quality, solidifying the company's reputation as a foremost leader in the precision casting arena.

4. Technological Innovation and Sustainable Development (2018-2024):
Fueled by a steadfast dedication to innovation, 2018 marked the establishment of a state-of-the-art research and development center committed to pioneering new materials and processes. By 2019, a groundbreaking eco-friendly precision casting process had been developed, drastically reducing pollution emissions while elevating the quality of surface and internal casting integrity. In 2020, the company gained recognition as a national high-tech enterprise, a testament to its remarkable achievements in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of the 2019 pandemic, the company demonstrated resilience by dynamically evolving its market strategies, enhancing online marketing and service capabilities to ensure continued growth. The year 2021 marked the dawn of an intelligent manufacturing era, where automation and information technology seamlessly merged to improve production efficiency and elevate management expertise.

6. Looking Ahead:
Driven by an unwavering commitment to innovation-led growth, Qingdao Starise Metal Technology Co., Ltd. is set to carve a distinctive mark in the global precision casting industry, spearheading advancements that will shape and define the industry's future landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Immerse yourself in the assurance of unparalleled rust prevention solutions, crafted for ultimate peace of mind. Our premium rust-proofing techniques envelop your custom carbon steel cast parts with an exceptional corrosion barrier, utilizing only the finest, industry-leading sprays or smears. This formidable shield forms a protective armor against the ravages of rust and corrosion during transit and storage. Trust in our expertise to deliver your components in pristine, ready-to-use condition, without a hint of corrosion.
2. Buffer Protection: Preserve the integrity of your precious components with our superior impact-resistant protective measures. For parts that demand extra care, we utilize top-of-the-line buffer materials like resilient foam boards and sponges. Each item is meticulously wrapped, creating a fortified cushion designed to absorb shocks and prevent any potential collision damage, ensuring your products arrive at their destination in flawless condition.
3. Outer Packaging: Attain the pinnacle of security and stability with our expertly crafted outer packaging solutions. Smaller custom carbon steel parts are nestled securely within robust wooden boxes, filled with protective materials to ensure zero movement during transit. For larger components, we employ custom-built metal or wooden frames to secure them firmly, complemented by container shipping when necessary. Your products are delivered intact and unharmed, perfectly preserved for immediate use.

Shipping

1. Logistics Selection: Step into a world of seamless logistics with our partnerships with top-tier logistics enterprises. We offer a comprehensive array of transportation solutions—road, rail, sea, and air—carefully curated to satisfy your exact needs and the unique demands of your cargo. This guarantees that each delivery is executed with the utmost speed and security, exceeding your expectations.
2. Delivery Timeliness: Embrace our unwavering commitment to prompt and precise delivery. Standard orders are dispatched with a 30-working-day guarantee post-completion and inspection. For more urgent requirements, we provide flexible strategies, placing your order at the forefront to hasten both production and shipping processes, ensuring your deadlines are met with impeccable precision.
3. Logistics Tracking: Enjoy comprehensive control over your shipment with our state-of-the-art real-time tracking system. By simply entering your order or tracking number on our official website or trusted partner platforms, you gain access to continuous updates about your shipment's whereabouts and estimated arrival time. Stay informed and in control every step of the way.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.