Basic Info.
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/B
Material
Carbon Steel, Stainless Steel, Ductile Iron, Low-C
Surface Treatment
Powder Coated/Painting/Sandblasting
Casting Tolerance
+/-0.10mm
Material Inspection Report
Material Inspection Report
Dimension Report
Dimension Report
Certification
ISO 9001:2008, IATF16949/ISO14001
After-Sales Service
Remote
Processing
Coated Sand Casting
Dimension
According to Customer′s Drawings
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Shape
Round/Square/Rectangle/Special-Shaped Parts
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, etc
Trademark
Customer Demands
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Product Description
Product Description
| Industy | Sub-industry | Part name | Material | Process | Technical advantages |
| Railway transportation | Railway parts | wear plate | Mn13 | Coated sand casting | The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency. |
| Railway parts | stop block | Ductile Iron QT700-2 | Coated sand casting | The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency. |
| Carriage parts | carriage lock hook | Carbon steel | Lost wax casting | Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Detailed Photos
1.Excellent Mechanical Properties:
When railway transportation vehicles are in operation, various components need to withstand complex loads, such as traction, braking, and vibration. Cast parts can meet the requirements of high strength, high toughness, and good wear resistance through the rational selection of materials and casting processes. For example, the couplers cast from high-strength alloy steel can withstand huge pulling forces and impact forces during vehicle connection and operation, ensuring the safe and reliable operation of the train.
2.Adaptability to Complex Shapes:
Some components in railway transportation have complex structures, such as the frames of bogies and gearboxes, which are difficult to be manufactured by other processing methods. The casting process can produce various complex-shaped parts according to the design requirements, meeting the special structural and functional needs of railway transportation. For instance, the frames of bogies can precisely form internal reinforcing ribs, cavities, and other structures through casting, reducing the weight while ensuring the strength.
3.High Dimensional Accuracy: With the continuous development of casting technologies, such as the application of new processes like precision casting and lost foam casting, railway transportation cast parts can achieve high dimensional accuracy, reducing the machining allowance, improving production efficiency, and lowering costs simultaneously. Some key components, such as brake discs, can ensure their dimensional accuracy and surface quality through precision casting, meeting the performance requirements of the braking system.
4.High Material Utilization Rate: Compared with methods like machining, the casting process has a higher material utilization rate when manufacturing complex-shaped parts, reducing material waste. By optimizing the casting process and mold design, the material utilization rate can be further improved, and the production cost can be reduced.5.High Batch Production Efficiency: For the railway transportation industry that requires a large number of components, the casting process is suitable for batch production. Once the mold is manufactured, a large number of identical cast parts can be produced quickly and efficiently to meet the construction and operation needs of railway transportation.6.Good Corrosion Resistance: In the operating environment of railway transportation, some components may be affected by corrosion factors such as humidity and salt spray. By selecting appropriate casting materials and surface treatment processes, cast parts can have good corrosion resistance, extending the service life of the components. For example, applying anti-corrosion coatings to some externally exposed cast parts can effectively improve their corrosion resistance. 7.Strong Customizability: According to the needs of different railway transportation projects and vehicle types, cast parts can be designed and produced in a customized manner. From material selection to shape and structure, adjustments can be made according to specific requirements to meet different usage conditions and performance indicators.
Company Profile
| Company Name | Qingdao Starise Metal Technology Co., Ltd. |
| Company Nature | An industry and trade integration enterprise |
| Business Field | Focus on the research and development, production, and global trade of precision casting parts |
| Location | Pingdu City, Qingdao, Shandong Province |
| Establishment | 1996 |
| Scale of Production Base | 47,000 square meters (including 10,000 square meters of high-standard production workshops) |
| Industries | Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation |
| Annual Production Capacity | 30,000 tons |
| Export Scope | Exported to more than 20 countries and regions in Europe, America, Asia, etc. |
Established in 1996 in Pingdu City, Qingdao, China, the company initially focused on delivering high-quality precision casting solutions for the agricultural machinery and automotive axle industries. During this phase, it primarily manufactured small-scale precision castings using traditional silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company introduced advanced investment casting and sand casting technologies, enabling the production of medium and large-scale precision castings. In 2006, it successfully obtained ISO9001 certification, ensuring consistent quality and reliability in its casting products. Between 2009 and 2014, the company significantly expanded its production facilities, added multiple new production lines, and adopted efficient casting processes, thereby enhancing its production capacity to meet the demands of diverse, multi-batch, and customized product manufacturing.
3. Brand Marketing (2016-2020):
In 2016, the company began prioritizing brand building by actively participating in domestic and international industry exhibitions to enhance brand recognition. In 2017, it expanded its global market presence and established long-term cooperative relationships with overseas customers. By 2020, the company had successfully developed multiple patented technologies, further improving product precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company invested in establishing a dedicated research and development center focused on the exploration of new materials and processes. In 2019, it developed an environmentally friendly precision casting process that effectively reduced pollution emissions during production while significantly improving the quality of surface and internal defects in castings. In 2020, the company was officially recognized as a national high-tech enterprise, underscoring its achievements in technological innovation.
5. Intelligent Manufacturing and Future Vision:
In response to the challenges posed by the global pandemic in 2019, the company swiftly adjusted its market strategy, strengthening online marketing and service capabilities to ensure stable business growth. In 2021, it launched an intelligent manufacturing initiative, integrating automation and information technology to enhance production efficiency and management capabilities.
6. Looking Ahead:
Starise Metal remains committed to its innovation-driven development philosophy, striving to secure a leading position in the global precision casting industry.Processing
Materials We Cast
| Material | Carbon Steel | Ductile Iron | Alloy Steel | Stainless Steel | Manganese Steel |
| Material Grade/Designation | ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 | QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 | ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 | 06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL | ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard | AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note | Apart from the above materials, we can cast based on customers' specifications |
OUR CERTIFICATE
Packaging & Shipping
Road Transportation:
For short-distance transportation or small batches of cast steel parts, road transportation is a commonly used method. Road transportation has the advantages of high flexibility and fast transportation speed, and can directly deliver the goods to the customer's designated location. For some large cast steel parts, large flatbed trucks or special transport vehicles may be required for transportation.
Railway Transportation:
Suitable for long-distance transportation and large batches of cast steel parts. Railway transportation has the advantages of large transportation volume, low cost, and safe transportation, but the loading, unloading, and transshipment of goods need to be considered. During railway transportation, cast steel parts are usually transported in containers or open wagons to ensure the safety of the goods.
Waterway Transportation:
For exported cast steel parts or those transported to coastal areas, waterway transportation is an economical choice. Waterway transportation has the advantages of large transportation volume and low cost, but the transportation speed is slow, and attention needs to be paid to the moisture and rust prevention of the goods. During waterway transportation, cast steel parts are usually transported in containers or bulk carriers.
Air Transportation:
For some urgent orders or cast steel parts with high time requirements, such as some key components in the medical industry, air transportation can be selected. Air transportation has the advantage of fast transportation speed, but the cost is high, and there are certain restrictions on the size and weight of the goods.
Wooden Box Packaging:
Suitable for cast steel parts of various sizes and weights, especially large cast steel parts. Wooden boxes have good compressive and protective properties, which can prevent cast steel parts from being squeezed and collided during transportation. When packaging, the cast steel parts are first wrapped with plastic film or oil paper, and then placed in the wooden box. Wooden wedges or foam materials are used for fixation to prevent them from shaking inside the wooden box.
Carton Packaging:
For some small cast steel parts, carton packaging can be used. Carton packaging is lightweight and cost-effective, but attention needs to be paid to the strength and moisture resistance of the carton. When packaging, the cast steel parts are usually first wrapped with plastic bags or bubble bags, and then placed in the carton. Fillers are used to fill the carton to prevent the cast steel parts from moving inside.
Pallet Packaging:
For mass-produced cast steel parts, pallet packaging is often adopted. The cast steel parts are neatly stacked on the pallet, and then fixed with stretch film or strapping tape, which is convenient for handling and transportation by forklifts. This packaging method is suitable for some cast steel parts with relatively uniform specifications in the agricultural machinery and construction machinery industries.
FAQ
1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!
2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.
3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.
4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.
Address:
Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 14001, IATF16949
Company Introduction:
Qingdao Starise Metal Technology Co., Ltd
OEM&ODM Precision Casting Experts
Industry And Trade Integrated Intelligent Manufacturing Global Supply Chain Services
Innovation gene
The company was founded in Qingdao, China's manufacturing highland. Its holding company has a modern production base of 47, 000 square meters, integrating the world's leading automated production line and precision testing system to build a closed loop of the whole industrial chain from raw materials to finished products. Through ISO 9001 and other international certifications, to achieve 100% digital control of key processes.
Core advantage
• Qingdao Port dividend: Adjacent to Huangdao Port, container logistics costs are reduced by 15%, and urgent orders can be delivered in 72 hours
Technical barrier
• The R&D team is LED by 20+ industry experts, and the annual R&D investment accounts for more than 5%
• Master the core process of precision casting, product tolerance accuracy up to ± 0.05mm
• Customized development capabilities covering commercial vehicles, agricultural machinery, construction, rail transit, valve parts and other fields
? Original "digital twin + fast proofing" system, sample delivery cycle reduced to 7 working days (industry average 15 days)
Why choose us:
• " Production - Foreign trade "dual engine drive
• Customized service
• Eliminate middleman markup
• Supply chain stability
• Transparent production process, factory inspection at any time
• The multilingual Foreign trade team provides 24-hour cross-border business support
