Customization of Precision Casting Elements for Unique Customer Designed Shapes

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Customization of Precision Casting Elements for Unique Customer Designed Shapes
  • Customization of Precision Casting Elements for Unique Customer Designed Shapes
  • Customization of Precision Casting Elements for Unique Customer Designed Shapes
  • Customization of Precision Casting Elements for Unique Customer Designed Shapes
  • Customization of Precision Casting Elements for Unique Customer Designed Shapes
  • Customization of Precision Casting Elements for Unique Customer Designed Shapes
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Customization of Precision Casting Elements for Unique Customer Designed Shapes

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customization of Precision Casting Elements for Unique Customer Designed Shapes
These meticulously crafted casting parts are the lifeblood of agricultural machinery, ensuring impeccably seamless operations. Vital components like engines, transmission systems, and tillage devices rely on the sheer robustness of precision cast parts, including gearbox housings, plowshares, and harvester cutter shafts. Forged from high-strength cast steel (ZG series), ultra-durable wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys, these components are meticulously engineered to thrive in the most challenging environments, offering unparalleled impact resistance, exceptional wear durability, and outstanding rust prevention.

Our products proudly represent the zenith of international standards, encompassing ASTM, EN, and ISO, buttressed by prestigious certifications such as CE and API. They are masterfully designed to enhance and optimize the functionality of a diverse range of agricultural machinery, spanning tractors, combine harvesters, to advanced seeders.

Embracing the forefront of agricultural innovation, our precision casting processes, paired with groundbreaking materials like low-temperature steel ZG10MnNiCu, significantly boost the longevity and energy efficiency of parts. This visionary approach not only supports customization and seamless integration but also dramatically reduces maintenance costs, perfectly aligning with the global movement towards agricultural intelligence and the pursuit of lightweighting excellence.

In the magnificent tapestry of the agricultural machinery industry, our top-tier casting parts stand as a crucial thread, propelling the advancement of global agricultural mechanization while championing the noble cause of sustainable development for a brighter future.
Customization of Precision Casting Elements for Unique Customer Designed Shapes

Company Profile

Customization of Precision Casting Elements for Unique Customer Designed Shapes
Introducing Qingdao Starise Metal Technology Co., Ltd., a powerhouse in the realm of industry and trade integration, renowned for its prowess in the innovation, production, and international trade of precision casting components. With an impressive legacy spanning over three decades, the company boasts a cutting-edge production facility that sprawls across a vast 47,000 square meters, including 10,000 square meters dedicated to high-standard production workshops. Its unparalleled expertise translates to an astonishing annual capacity exceeding 30,000 tons of precision cast steel parts. A testament to its global reach, the company's presence is felt in over 20 countries across Europe, America, and Asia, solidifying its formidable influence in the international market.

Our History:

1. Founding Period (1995-1998):
Established in the industrious city of Pingdu, Qingdao, China, in 1996, Starise Metal embarked on its journey delivering premier precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This foundational era saw the company specializing in small-scale precision castings, utilizing traditional silica gel precision casting techniques to deliver quality that was simply unparalleled.


2. Technological Accumulation and Expansion (1998-2014):
The pivotal year of 1998 heralded a new dawn as Starise Metal embraced state-of-the-art investment and sand casting technologies, paving the way for medium to large-scale precision castings. The milestone ISO9001 certification achieved in 2006 underscored its unwavering commitment to quality and reliability. Between 2009 and 2014, expansion was the driving force as the company significantly bolstered its production capabilities, introduced multiple new production lines, and optimized efficient casting processes to meet the diverse, multi-batch, and bespoke manufacturing demands.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on an ambitious brand-building odyssey, actively engaging in domestic and international industry exhibitions to magnify brand awareness. By 2017, the company had fortified its global market presence, cultivating lasting relationships with its overseas clientele. The brand's reach was further augmented by the development of multiple patented technologies by 2020, significantly elevating product precision and quality.


4. Technological Innovation and Sustainable Development (2018-2024):
A landmark investment in 2018 heralded the establishment of a research and development center dedicated to pioneering new materials and processes. The year 2019 marked the debut of an eco-friendly precision casting process, effectively reducing pollution and enhancing the quality of surface and internal casting defects. By 2020, Starise Metal had earned the prestigious designation of a national high-tech enterprise, cementing its status as a leader in technological advancement.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic in 2019, Starise Metal swiftly redefined its market strategy, enhancing online marketing and service delivery to maintain robust business growth. By 2021, the company embraced intelligent manufacturing, seamlessly integrating automation and information technology to amplify production efficiency and management excellence.


6. Looking Ahead:
Starise Metal stands unwavering in its dedication to an innovation-driven development philosophy, aspiring to solidify its position as a global leader in the precision casting industry.


Customization of Precision Casting Elements for Unique Customer Designed Shapes

Processing

Customization of Precision Casting Elements for Unique Customer Designed Shapes

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Customization of Precision Casting Elements for Unique Customer Designed Shapes

Packaging & Shipping

Customization of Precision Casting Elements for Unique Customer Designed Shapes
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Against the Elements
To guard your premium cast steel components against rust during both transit and storage, we implement meticulous rust prevention treatments such as top-tier anti-rust paint or oil coatings. Specifically, for use in harsh, corrosive environments like those found in the chemical and petroleum industries, we provide specialized anti-corrosion coatings. These coatings are crafted to significantly enhance the durability and longevity of your components, ensuring their performance excellence over time.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To shield your products from potential damage during transit, our packaging solutions incorporate high-quality cushioning materials like foam plastics, resilient sponges, and advanced air cushion films, specifically designed to absorb impacts. For components that require high precision or are particularly delicate, we further employ multi-layer cushioning techniques. These techniques are strategically implemented to assure maximum stability and deliver protection against any unexpected jolts or impacts, thus ensuring your items arrive in impeccable condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

We carefully craft transportation route plans by thoroughly evaluating factors such as road conditions, bridge load capacities, and tunnel height clearances. This strategic planning ensures a seamless transit experience. For larger or overweight components, we go the extra mile by coordinating with road authorities, securing all necessary permits, and arranging escort measures. These efforts collectively sustain a safe, efficient, and uninterrupted journey.
·
Transportation Insurance: Securing Your Investments with Confidence
Reduce transportation risks by choosing comprehensive insurance coverage options. We guide you in selecting the most suitable insurance plans based on your product's value, transportation mode, and route specifics. This approach effectively protects your valuable cast steel parts from unforeseen events, ensuring peace of mind.
·
Loading and Unloading Requirements: Handling with Expertise and Care
During the vital loading and unloading phases, we employ high-capacity equipment such as forklifts and cranes, operated by our team of highly skilled professionals. Our unwavering priority is to prevent any form of collision and to uphold the integrity and safety of your cast steel products. This is achieved while ensuring the entire handling process remains stable and secure, safeguarding both the products and the workforce involved.
Customization of Precision Casting Elements for Unique Customer Designed Shapes

FAQ

Customization of Precision Casting Elements for Unique Customer Designed Shapes1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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