Investment Casting Auto Spare Parts Designed for Exact Customer Needs

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2T4
• Sand Core Type: Resin Sand Core
• Application: Agricultural Machinery Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Incredible Cost Efficiency: Harness the power of affordability with our raw materials like molding sand, which are cost-effective and widely available. Unlike other methods, sand casting does not demand complex or expensive molds. For small-batch production or new product trials, molds can be rapidly created, slashing production costs. This makes our process ideal for businesses focused on budget optimization without compromising on quality.
2. Unmatched High Adaptability: The sand casting process is a marvel of adaptability, producing castings of virtually any shape, size, or weight, managing the most intricate geometries with ease. Its compatibility extends over a wide spectrum of casting alloys, such as cast iron, cast steel, aluminum, and copper alloys. This unmatched versatility empowers us to cater to a broad array of industry demands and applications.

3. Exceptional Flexibility: Our sand casting process boasts remarkable flexibility, adeptly responding to design changes. Modifications require only adjustments to the sand mold, bypassing the need for expensive new mold production. This feature is perfect for limited production runs and innovative product development, effectively shortening R&D cycles and accelerating your time to market.

4. Outstanding Permeability: The excellent permeability of our molding sand allows gases to escape seamlessly during pouring, preventing defects such as gas pores. This ensures superior internal quality of the castings. Additionally, it reduces the molten metal's resistance during pouring, promoting optimal filling of the mold cavity and enhancing overall molding quality.

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5. Streamlined Post-processing: Once the sand mold is removed, castings typically require only straightforward cleaning and processing, including tasks like grinding and riser removal. Compared to some precision methods like investment casting, sand casting involves fewer post-processing steps and lower costs, making it ideal for producing castings with moderate surface quality requirements.

6. Superior Production Efficiency: In scenarios demanding high-volume production, our use of automated equipment like automatic molding and pouring machines dramatically elevates production efficiency. These cutting-edge devices swiftly produce sand molds and execute pouring operations, minimizing manual labor while ensuring consistent and stable production. Large foundries have leveraged advanced automation for highly efficient sand casting, meeting substantial market demand with ease.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. is a shining symbol of industrial achievement, expertly merging the realms of research, development, manufacturing, and international trade in precision casting parts. Boasting a storied legacy that spans more than three decades, the company operates a state-of-the-art production facility sprawling over 47,000 square meters in Qingdao. Within this vast space, 10,000 square meters are dedicated to premium production workshops, churning out an astounding annual output exceeding 30,000 tons of precision cast steel components. These meticulously crafted products illuminate markets across more than 20 countries and regions in Europe, America, Asia, and further afield.

Our History:

1. Founding Period (1996-1998):
Founded in 1996 in the dynamic city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. set out with a mission to deliver unmatched precision casting solutions, specifically tailored to the needs of the agricultural machinery and automotive axle sectors. During these formative years, the company excelled in producing small-scale precision castings through traditional silica gel precision casting methods, laying a robust foundation for its ambitious future.

2. Technological Accumulation and Expansion (1998-2014):
A transformative era began in 1998 with the adoption of advanced investment and sand casting technologies, propelling the company into the domain of medium and large-scale precision castings. A significant milestone was achieved in 2006 with the prestigious ISO9001 certification, underscoring the company's steadfast commitment to consistent quality and dependability. This transformative phase witnessed the expansion of production facilities, integration of cutting-edge production lines, and the embracement of efficient casting processes, which notably elevated production capacity to fulfill diverse, multi-batch, and custom manufacturing demands.

3. Brand Marketing (2016-2020):
In 2016, the company embarked on a strategic campaign of brand enhancement by actively engaging in prestigious domestic and international industry exhibitions, significantly boosting its brand prominence. By 2017, the company had broadened its global outreach, cultivating enduring partnerships with global clientele. The culmination of these strategic efforts was the development of multiple patented technologies by 2020, markedly enhancing product precision and quality, thus cementing the company's status as a world leader in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Driven by an unwavering commitment to innovation, 2018 witnessed the inauguration of a cutting-edge research and development center dedicated to the exploration of new materials and processes. In 2019, the company introduced an eco-friendly precision casting process, markedly reducing pollution emissions while enhancing the quality of surface and internal casting defects. The year 2020 saw the company being officially recognized as a national high-tech enterprise, a testament to its outstanding accomplishments in technological innovation and sustainable development.

5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic of 2019, the company showcased its agility by swiftly recalibrating market strategies, strengthening online marketing and service capabilities to ensure sustained growth. The year 2021 heralded the dawn of an intelligent manufacturing era, where automation and information technology seamlessly integrated to enhance production efficiency and management proficiency.

6. Looking Ahead:
Guided by an unwavering devotion to innovation-fueled growth, Qingdao Starise Metal Technology Co., Ltd. aspires to secure a distinguished position in the global precision casting industry, spearheading advancements that will shape the future.




 

Processing

 

Materials We Cast

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

OUR CERTIFICATE

Packaging & Shipping

 

Packaging

1. Rust Prevention Treatment: Elevate your cast steel parts with our deluxe rust prevention solutions. Our unparalleled anti-rust treatments employ top-quality sprays and smears, forming a resilient protective film. This film stands as a formidable fortress against corrosion, ensuring your products remain flawless and ready for action during transit and warehousing.
2. Buffer Protection: Preserve the integrity of your precious components with our elite buffer protection methods. For parts susceptible to impact, we deploy the finest buffer materials, including foam boards and sponges, wrapping each piece with precision and care. This meticulous cushioning guards against potential damage, maintaining the integrity of your parts on their journey.
3. Outer Packaging: Our outer packaging solutions are meticulously engineered for ultimate protection and stability. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any movement. Larger parts are fortified within custom metal or wooden frames. Additionally, we utilize container transportation for enhanced safety, ensuring your goods reach their destination in perfect condition.

 

Shipping

1. Logistics Selection: Benefit from our seamless logistics, powered by strategic alliances with premier logistics enterprises. We offer an extensive range of transportation methods-road, rail, sea, and air-tailored to suit your specific requirements and the unique nature of your products. This guarantees a fast and safe delivery every time.
2. Delivery Timeliness: Our dedication to punctual delivery is unparalleled. Standard orders are shipped within 30 working days post-inspection. For urgent needs, we offer flexible solutions, prioritizing your order to expedite production and shipment, ensuring that your deadlines are met with precision and reliability.
3. Logistics Tracking: Keep informed with our sophisticated real-time tracking service. By simply entering your order or logistics tracking number, you can follow your shipment's progress via our official website or partner platforms, providing you with continuous updates on location and expected delivery, whenever required.

 

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.