Precision Casting with Customization for Customer Designed Element Ratios

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Precision Casting with Customization for Customer Designed Element Ratios
  • Precision Casting with Customization for Customer Designed Element Ratios
  • Precision Casting with Customization for Customer Designed Element Ratios
  • Precision Casting with Customization for Customer Designed Element Ratios
  • Precision Casting with Customization for Customer Designed Element Ratios
  • Precision Casting with Customization for Customer Designed Element Ratios
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Precision Casting with Customization for Customer Designed Element Ratios

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Precision Casting with Customization for Customer Designed Element Ratios
These precision casting parts are the lifeblood of agricultural machinery, ensuring flawless and efficient operations at every turn. Indispensable components such as engines, transmission systems, and tillage devices rely heavily on the robust nature of precision cast parts, including gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and cutting-edge corrosion-resistant alloys, these components are meticulously engineered to excel in the most demanding environments, providing unparalleled impact resistance, enduring wear durability, and superior rust prevention.

Our cutting-edge products adhere to the highest echelons of international standards, such as ASTM, EN, and ISO, and are further reinforced by esteemed certifications like CE and API. They are expertly designed to significantly enhance the functionality and efficiency of a diverse range of agricultural machinery, from powerful tractors and versatile combine harvesters to precision seeders, ensuring peak performance in every application.

Embracing the frontier of agricultural innovation, our advanced precision casting processes and pioneering materials, such as low-temperature steel ZG10MnNiCu, dramatically elevate the longevity and energy efficiency of parts. This visionary approach supports extensive customization and seamless integration, substantially reducing maintenance costs and aligning with the global movement towards agricultural intelligence, sustainability, and lightweighting.

In the vast and intricate tapestry of the agricultural machinery industry, our superior casting parts are a crucial and vibrant thread, propelling the advancement of global agricultural mechanization and championing the noble cause of sustainable development.
Precision Casting with Customization for Customer Designed Element Ratios

Company Profile

Precision Casting with Customization for Customer Designed Element Ratios
Introducing Qingdao Starise Metal Technology Co., Ltd., a powerhouse of industry and trade integration, renowned for its innovation, precision, and excellence in the production and global distribution of precision casting components. With an illustrious history spanning over thirty years, Starise Metal boasts a state-of-the-art production facility covering 47,000 square meters, including 10,000 square meters of high-standard production workshops. Our exceptional capabilities allow for an impressive annual output of over 30,000 tons of precision cast steel parts. The company's expansive global presence is marked by its operations in more than 20 countries across Europe, America, and Asia, establishing us as a formidable leader in the international market.

Our History:

1. Founding Period (1995-1998):
Established in 1996 amidst the bustling industrial landscape of Pingdu, Qingdao, China, Starise Metal began its journey with a commitment to excellence in precision casting solutions for the agricultural machinery and automotive axle sectors. This foundational era was characterized by a focus on small-scale precision castings, leveraging traditional silica gel precision casting techniques to deliver unmatched quality.


2. Technological Accumulation and Expansion (1998-2014):
1998 heralded a new era as Starise Metal adopted cutting-edge investment and sand casting technologies, paving the way for medium to large-scale precision castings. The attainment of ISO9001 certification in 2006 solidified our dedication to superior quality and reliability. From 2009 until 2014, the company underwent significant growth, expanding production capabilities, launching multiple new production lines, and optimizing casting processes to meet the diverse, multi-batch, and bespoke manufacturing demands of our clientele.


3. Brand Marketing (2016-2020):
In 2016, Starise Metal embarked on an epic brand-building journey, actively engaging in prestigious domestic and international industry exhibitions to elevate brand awareness. By 2017, the company's robust global market presence was fortified through enduring partnerships with overseas clients. By 2020, our brand's reach was further enhanced by the development of numerous patented technologies, advancing product precision and quality to new heights.


4. Technological Innovation and Sustainable Development (2018-2024):
A pivotal investment in 2018 marked the launch of a dedicated research and development center focused on pioneering novel materials and processes. The year 2019 saw the creation of an environmentally-friendly precision casting process, significantly reducing pollution while enhancing the quality of surface and internal casting defects. In 2020, Starise Metal was officially recognized as a national high-tech enterprise, reinforcing our leadership in technological advancement.


5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic in 2019, Starise Metal showcased remarkable agility, redefining market strategies to boost online marketing and service delivery, thereby ensuring continued growth. By 2021, we embraced intelligent manufacturing, integrating automation and information technology to significantly enhance production efficiency and management excellence.


6. Looking Ahead:
At Starise Metal, we remain unwavering in our commitment to an innovation-driven development philosophy, with aspirations to solidify our position as a global leader in the precision casting industry.


Precision Casting with Customization for Customer Designed Element Ratios

Processing

Precision Casting with Customization for Customer Designed Element Ratios

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Precision Casting with Customization for Customer Designed Element Ratios

Packaging & Shipping

Precision Casting with Customization for Customer Designed Element Ratios
Packaging: Shielding Your Products with Care and Precision

Rust Prevention Treatment: Defending Your Assets Against Nature's Challenges
To safeguard your valuable cast steel components from the damaging effects of rust during transit and storage, we employ robust rust prevention methods such as anti-rust paint or oil. Specifically designed for corrosive environments found in the chemical and petroleum sectors, our specialized anti-corrosion coatings significantly enhance the durability and longevity of your parts, ensuring they withstand the test of time.

Cushioning Packaging: Guarding Against Impact with Softness and Strength
To avert any potential damage during transit, our packaging solutions incorporate high-quality cushioning materials, including foam plastics, sponges, and air cushion films, to effectively absorb shocks. For high-precision or delicate parts, we implement advanced multi-layer cushioning techniques to assure complete stability and protection against any unforeseen impacts, delivering them in immaculate condition.

Shipping: Delivering Excellence in Every Mile

Transportation Route Planning: Charting Safe Paths for Seamless Delivery

Our expert team meticulously orchestrates transportation routes by evaluating road conditions, bridge capacities, and tunnel heights to ensure unobstructed passage. For large or overweight components, we liaise with road authorities, secure all necessary permits, and arrange for escorts to facilitate a safe and efficient journey.
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Transportation Insurance: Securing Your Investments with Confidence
Mitigate transportation risks by choosing our comprehensive insurance options. We assist in selecting the most appropriate plans tailored to the product value, mode, and route, effectively protecting your cast steel parts from unforeseen circumstances.
·
Loading and Unloading Requirements: Handling with Expertise and Care
During loading and unloading, we utilize advanced equipment such as forklifts and cranes operated by highly-trained professionals. Our top priority is to prevent collisions and preserve the integrity of your cast steel components while ensuring the safety and stability of the entire handling process.
Precision Casting with Customization for Customer Designed Element Ratios

FAQ

Precision Casting with Customization for Customer Designed Element Ratios1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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