Carbon Steel with Precision Casting and Customizable Manganese Ratios

Product Details
Customization: Available
Type: Customer Designed
Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
Manufacturer/Factory & Trading Company

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  • Carbon Steel with Precision Casting and Customizable Manganese Ratios
  • Carbon Steel with Precision Casting and Customizable Manganese Ratios
  • Carbon Steel with Precision Casting and Customizable Manganese Ratios
  • Carbon Steel with Precision Casting and Customizable Manganese Ratios
  • Carbon Steel with Precision Casting and Customizable Manganese Ratios
  • Carbon Steel with Precision Casting and Customizable Manganese Ratios
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • OUR CERTIFICATE
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
F333
Material
Carbon Steel
Power Source
Diesel
Weight
Customer′s Demand
After-sales Service
on-Site
Warranty
2 Years
Processing
Precision Casting
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, Et
Shape
Customeization
Lead Time
30-40 Days
Surface Roughness
Ra0.8~Ra12.5
Surface Treatment
Powder Coated/Painting/Sandblasting
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Inspection Tools
CMM/Gauges/Indicators
Sand Core
Resin Sand Core/Clay Sand Core
Parts
Machinery Part, Industrial Parts, Vessel Part etc.
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Inspection Report
Yes
Transport Package
Plastic Bags and Wooden Cartons
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
500000

Product Description

Carbon Steel with Precision Casting and Customizable Manganese Ratios

Product Description

Industy Sub-industry Material Process Application Features Technical advantages
Agricultural machinery Tractor  Carbon steel Lost wax casting Steering Force Transfer Linkage for Agricultural Machinery Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Clutch parts Carbon steel Lost wax casting Clutch Release Bearing Mounting Bracket for Agricultural Machinery Structural parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Seeder parts Carbon steel Lost wax casting Seeder Structural Support Bracket Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Carbon Steel with Precision Casting and Customizable Manganese Ratios
Casting parts for agricultural machinery are absolutely essential, forming the backbone for seamless and robust machinery operations. These components play a vital role, comprising critical parts such as engines, transmission systems, and tillage devices. This includes indispensable components like gearbox housings, plowshares, and harvester cutter shafts. Our adoption of high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials ensures our products meet the stringent demands of impact resistance, wear resistance, and anti-rust capabilities, even in challenging and extreme environments.

Our products are crafted with meticulous precision to conform to international standards, including ASTM, EN, and ISO. They proudly possess certifications like CE and API, embodying the quality and reliability our customers trust. These precision casting parts are impeccably suited for a broad spectrum of agricultural machinery, such as tractors, combine harvesters, and seeders, offering versatile and dependable performance across various applications.

Aligning with the evolving trends of agricultural intelligence and lightweighting, we are leading the charge with our precision casting processes and the integration of advanced new materials, such as low-temperature steel ZG10MnNiCu. This innovative approach significantly enhances the longevity and energy efficiency of our parts. Simultaneously, it promotes innovation in customized and integrated designs, effectively reducing maintenance costs and elevating the overall user experience to new heights.

Premium casting parts are critical in the agricultural machinery industry chain, serving as foundational support for the progression of global agricultural mechanization and promoting sustainable development. These components are key drivers in propelling the industry forward, contributing immensely to its growth and evolution in a world increasingly focused on sustainable practices.
Carbon Steel with Precision Casting and Customizable Manganese Ratios

Company Profile

Carbon Steel with Precision Casting and Customizable Manganese Ratios
Qingdao Starise Metal Technology Co., Ltd. stands at the forefront of industrial innovation, seamlessly merging trade and manufacturing excellence. With an unmatched 30-year legacy, we specialize in pioneering research, development, and the worldwide distribution of top-tier precision casting components. Our expansive 47,000-square-meter facility, featuring a cutting-edge 10,000-square-meter workshop, sets the stage for an extraordinary annual production of over 30,000 tons of precision steel castings. Celebrated in over 20 countries, our products are synonymous with quality and trust across Europe, America, and Asia.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, our company swiftly carved a niche, delivering premier precision casting solutions crafted for the agricultural machinery and automotive axle industries. In this nascent stage, we excelled with small-scale castings using traditional silica gel precision techniques, setting a strong foundation.


2. Technological Accumulation and Expansion (1998-2014):
In 1998, embracing cutting-edge investment and sand casting methodologies, we transcended to medium and large-scale precision castings. Earning the prestigious ISO9001 certification in 2006, we demonstrated our unwavering commitment to excellence. Between 2009 and 2014, we embarked on transformative expansions, introducing new production lines and optimized casting processes to cater to the dynamic demands of multi-batch, customized production.


3. Brand Marketing (2016-2020):
By 2016, our focus shifted to elevating our brand through active engagement in major industry exhibitions, both locally and globally, amplifying our visibility. The year 2017 marked a milestone, solidifying robust international partnerships. By 2020, our portfolio of patented technologies not only advanced but also enhanced the precision and quality of our products, reinforcing our market position.


4. Technological Innovation and Sustainable Development (2018-2024):
The inception of our specialized R&D center in 2018 heralded a new era of exploring innovative materials and processes. In 2019, we broke new ground with our eco-friendly precision casting process, significantly curtailing emissions while boosting quality. Our status as a national high-tech enterprise, acquired in 2020, formally acknowledges our technological prowess and innovation.


5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic of 2019, we agilely adapted our market approach, enhancing online marketing and service frameworks to sustain growth. Our 2021 launch of an intelligent manufacturing program, which seamlessly blends automation with information technology, has substantially elevated our production efficacy and managerial adeptness.


6. Looking Ahead:
Starise Metal remains resolute in pursuing an innovation-driven development ethos, unyieldingly advancing towards securing a distinguished leadership role in the global precision casting domain.


Carbon Steel with Precision Casting and Customizable Manganese Ratios

Processing

Carbon Steel with Precision Casting and Customizable Manganese Ratios

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Carbon Steel with Precision Casting and Customizable Manganese Ratios

Packaging & Shipping

Carbon Steel with Precision Casting and Customizable Manganese Ratios
Packaging

Rust Prevention Treatment:
To ensure the utmost integrity and durability of our cast steel components, we implement top-notch rust prevention treatments. These treatments may consist of spraying cutting-edge anti-rust paint or meticulously applying rust-inhibiting oils, essential for safeguarding parts during transit and storage. For components facing extreme, corrosive environments such as in chemical or petroleum industries, we may apply specialized anti-corrosion coatings to provide an extra layer of resilience and security.

Cushioning Packaging:
Our commitment to flawless safety and damage prevention during transit is upheld through the use of robust cushioning materials in our packaging process. By employing premium foam plastics, durable sponges, and innovative air cushion films, we ensure the protection of precision cast steel parts. Particularly for components with exacting precision standards, requiring immediate use or rapid delivery, we often use multi-layered cushioning. This ensures their protection and maintains their immaculate condition throughout their journey.

Shipping

Transportation Route Planning:

Before any transportation venture, strategic route planning is essential. This involves thorough evaluation of road conditions, bridge load limits, and tunnel clearances to guarantee the smooth transit of our vehicles. For exceptionally large or heavy cast steel parts, engaging in proactive communication with road authorities is sometimes necessary. This ensures that all proper transportation permits are obtained and that any required escort measures are arranged, facilitating a safe and efficient delivery process.
·
Transportation Insurance:
To mitigate unforeseen transportation risks, it is highly recommended to secure comprehensive transportation insurance for our valuable cast steel components. Selecting an appropriate insurance plan demands consideration of several factors, including the goods' intrinsic value, chosen transportation mode, and specific route. This comprehensive approach ensures a custom-fit insurance solution, providing peace of mind and financial protection throughout the transportation journey.
·
Loading and Unloading Requirements:
The safe and efficient handling of loading and unloading cast steel parts requires the use of specialized equipment, such as advanced forklifts and cranes, operated by skilled professionals. Throughout this operation, we prioritize preventing any collisions or damage to the parts, as well as ensuring the safety and stability of the equipment itself, guaranteeing a smooth and secure process from beginning to end.
Carbon Steel with Precision Casting and Customizable Manganese Ratios

FAQ

Carbon Steel with Precision Casting and Customizable Manganese Ratios1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so
no.

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