Auto Parts Customization with Precision Casting CNC Products Lathe Turning Milling Machining Service CNC Turned Parts for Mechanical Engineering Parts

• Customization: Available
• Casting Method: Thermal Gravity Casting
• Process: Precision Casting
• Model NO.: VS12P
• Molding Technics: Gravity Casting
• Application: Oil and Gas
• Material: Carbon Steel
• Surface Preparation: Sand Blast
• Surface Roughness: Ra0.4
• Machining Tolerance: +/-0.01mm
• Standard: AISI
• Certification: ISO 9001:2000, IATF 16949
• Processing: Precision Casting
• Casting Tolerance: CT5 - CT6
• Pouring Temperature: 1520 - 1580ºC
• Melting Point: 70 - 80ºC
• Linear Shrinkage Rate: 0.8% - 1.2%
• Injection Pressure: 0.2 - 0.6MPa
• Injection Temperature: 60 - 70ºC
• Pressure-Holding Time: 10 - 30s
• Coating Viscosity: 18 - 30
• Specific Gravity: 1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
• Dewaxing Temperature: 0.2-0.4MPa
• Roasting Temperature: 850-1100ºC
• Roasting Time: 2-6h
• Dewaxing Time: 5-15min
• Grain Size of Sand: 100-200 and 20-80 Mesh
• Transport Package: Wooden Cartons and Plastic Bags
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Energy Industry
Petroleum and Natural Gas: The entire cycle from extraction through to transportation and refining is intricately reliant on our valves. During extraction, our valves expertly manage the flow and pressure of oil wells. Across expansive pipelines, our valves excel in regulating and halting the fluid movement, ensuring secure transit. At refineries, our diverse range of valves execute precise control over the flow of petroleum products and chemical raw materials throughout various technological stages.
Electric Power: Valves play an indispensable role in all power generation methods, including thermal, hydropower, and nuclear. In thermal power plants, our valves masterfully oversee water supply, steam distribution, and boiler emissions. In hydropower, they adeptly adjust the flow and pressure to turbines. In nuclear settings, our valves meet the highest reliability standards, essential for managing coolants and radioactive substances.

 

Food and Beverage Industry
This sector demands exceptional hygiene standards for valves, necessitating materials that comply with food safety regulations. In manufacturing, filling, and transporting food and beverages, our valves are pivotal in managing the flow of liquid raw materials, additives, and final products, maintaining the purity of processes and the quality of the products.

 

Water Treatment Industry
Sewage Treatment: At sewage treatment facilities, our valves are crucial for managing the inflow and outflow of sewage, adjusting aeration tank air volumes, and controlling sludge discharge, serving as fundamental equipment for effective sewage processing.
Drinking Water Treatment: In water treatment facilities, our valves are vital for managing water source intake, chemical additives, and clean water distribution, ensuring the purity and consistent supply of drinking water to communities..

 

Metallurgical Industry
In the iron, steel, and non-ferrous metals smelting processes, our valves are essential for managing media flow such as oxygen, gas, and coolant. For instance, they control both the hot air supply and gas release during blast furnace ironmaking. In non-ferrous metal electrolysis, our valves expertly regulate electrolyte flow and pressure.

 

Construction Industry
In building systems for water supply, drainage, heating, ventilation, and air conditioning, our valves are key to directing water and air flow. In fire protection systems within constructions, they guarantee prompt water supply during emergencies. In central air conditioning, our valves precisely adjust air flow and temperature.

 

Detailed Photos

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the precision casting landscape-a harmonious blend of dynamic industry prowess and innovative trade integration. With over three decades of unwavering dedication, this distinguished company spearheads the R&D, production, and global distribution of precision casting parts. Anchored by a state-of-the-art production base sprawling over 47,000 square meters, inclusive of 10,000 square meters of high-standard workshops, Starise Metal boasts an impressive annual output exceeding 30,000 tons of top-tier precision cast steel parts. Our products enjoy worldwide acclaim, gracing over 20 countries and regions across Europe, America, Asia, and beyond.

Our History:

1. Founding Period (1996-1998):
The inception of Qingdao Starise Metal in 1996 in Pingdu City, Qingdao, China marked the beginning of a legacy rooted in delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. Initially, our production was centered around crafting small-scale precision castings through traditional silica gel precision casting techniques, setting the foundation for quality and precision.

2. Technological Accumulation and Expansion (1998-2014):
1998 heralded a transformative era as we embraced state-of-the-art investment and sand casting technologies, empowering us to manufacture medium and large-scale precision castings. With the acquisition of ISO9001 certification in 2006, our commitment to unparalleled quality became formally recognized. By 2009, our expansion was in full swing, as we introduced numerous new production lines and refined casting processes to accommodate the growing demand for diverse, multi-batch, and customized manufacturing.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a strategic journey to fortify our brand identity, participating in prestigious local and international industry exhibitions to elevate brand visibility. By 2017, our global footprint expanded, establishing enduring partnerships with international clients. Our relentless pursuit of excellence bore fruit by 2020, with several patented technologies enhancing both product precision and superior quality.

4. Technological Innovation and Sustainable Development (2018-2024):
2018 marked a pivotal year as we launched a dedicated R&D center committed to pioneering new materials and processes. Our 2019 breakthrough introduced an eco-friendly precision casting process that curbed pollution emissions while optimizing the surface and internal quality of castings. Our status as a national high-tech enterprise in 2020 highlights our commitment to advancing technological innovation.

5. Intelligent Manufacturing and Future Vision:
Adapting promptly to the global pandemic's challenges in 2019, our strategic pivot strengthened online marketing and service capabilities, ensuring resilient business growth. 2021 saw the inauguration of our intelligent manufacturing initiative, marrying automation with cutting-edge information technology to boost production efficiency and management prowess.

6. Looking Ahead:
Driven by an unwavering commitment to innovation, Starise Metal is poised to ascend as a trailblazer in the global precision casting industry, continuously pursuing excellence and leadership.

Processing

Materials We Cast

 

 

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

 

Packaging & Shipping

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.