Customer Designed Precision Casting with Customization for Unique Applications

Product Details
Customization: Available
Casting Method: Special Casting
Casting Form Material: Metal
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  • Customer Designed Precision Casting with Customization for Unique Applications
  • Customer Designed Precision Casting with Customization for Unique Applications
  • Customer Designed Precision Casting with Customization for Unique Applications
  • Customer Designed Precision Casting with Customization for Unique Applications
  • Customer Designed Precision Casting with Customization for Unique Applications
  • Customer Designed Precision Casting with Customization for Unique Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
1025MC
Casting Metal
Cast Steel
Casting Form Usage Count
Permanent
Surface Treatment
Sand Blast
Surface Roughness
Ra0.4
Coating
Sodium silicate
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Customer Designed Precision Casting with Customization for Unique Applications

Product Description

Customer Designed Precision Casting with Customization for Unique Applications

Customer Designed Precision Casting with Customization for Unique Applications
Power System: Enter the future of automotive excellence with our state-of-the-art power system casting workshops, where precision meets innovation. Equipped with cutting-edge intelligent machinery, these facilities are designed to perfect high-precision manufacturing operations. Our advanced temperature control systems meticulously maintain the optimal conditions for molten metal management, while sophisticated big data and AI algorithms ensure the flawless regulation of composition ratios. This seamless integration of technology guarantees that high-performance components, such as engine blocks, are crafted with unparalleled excellence. Witness the incredible dexterity of automated robotic arms in mold placement, further enhanced by a comprehensive sensor network that constantly tracks critical parameters like temperature, pressure, and flow rate in real time. Our engineers use virtual simulation technology to proactively identify and rectify potential defects, ensuring components deliver powerful and consistent performance.

Chassis System: Immerse yourself in the core of automotive innovation with our chassis casting area, where Industry 4.0 technologies are revolutionizing production. The automated production line seamlessly integrates each process through the industrial Internet, ensuring flawless operations. Cutting-edge robots, equipped with machine vision, maintain the dimensional accuracy and pristine surface quality of critical components like steering knuckles and control arms. Experience unprecedented efficiency in material transportation through our logistics robots, while innovative IoT technology facilitates remote monitoring and predictive maintenance of equipment. These expertly crafted components deliver exceptional support and outstanding handling performance on the road.
Customer Designed Precision Casting with Customization for Unique Applications

Customer Designed Precision Casting with Customization for Unique Applications
Axle System: Discover the summit of casting innovation at our axle system facility, where Industry 4.0 principles are expertly applied. With advanced virtual simulation, we meticulously fine-tune casting parameters to significantly reduce defects. Meanwhile, our IoT technology provides real-time monitoring and proactive maintenance capabilities. Engineers, utilizing the power of virtual reality studios, make precise process adjustments. The outcome is a casting of superior quality, producing axle components renowned for their reliability and durability, engineered to support vehicle weight and endure diverse operational challenges.

Detailed Photos

Customer Designed Precision Casting with Customization for Unique Applications

Company Profile

Customer Designed Precision Casting with Customization for Unique Applications


Welcome to Qingdao Starise Metal Technology Co., Ltd., a hub where innovation and expertise converge to transform precision casting. As a leading industry and trade integration enterprise, we are at the cutting edge of precision casting parts research, development, production, and global trade. Celebrating an illustrious legacy of over 30 years, we take pride in our advanced production base spanning an expansive 47,000 square meters, including 10,000 square meters dedicated to ultra-modern production workshops. With an impressive annual production capacity exceeding 30,000 tons of precision-cast steel parts, we export our high-quality products to over 20 countries and regions across Europe, America, Asia, and beyond, leaving an indelible mark on the global stage.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Customer Designed Precision Casting with Customization for Unique Applications
Customer Designed Precision Casting with Customization for Unique Applications 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Customer Designed Precision Casting with Customization for Unique Applications
Customer Designed Precision Casting with Customization for Unique Applications 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Customer Designed Precision Casting with Customization for Unique Applications
Customer Designed Precision Casting with Customization for Unique Applications 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.




Customer Designed Precision Casting with Customization for Unique Applications

Processing

Customer Designed Precision Casting with Customization for Unique Applications

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Packaging & Shipping

Customer Designed Precision Casting with Customization for Unique Applications

Customer Designed Precision Casting with Customization for Unique Applications
Customer Designed Precision Casting with Customization for Unique Applications

FAQ

Customer Designed Precision Casting with Customization for Unique Applications

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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