Carbon Steel Casting with Precision Tolerance for OEM Parts

Product Details
Customization: Available
Casting Method: Special Casting
Casting Form Material: Metal
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  • Carbon Steel Casting with Precision Tolerance for OEM Parts
  • Carbon Steel Casting with Precision Tolerance for OEM Parts
  • Carbon Steel Casting with Precision Tolerance for OEM Parts
  • Carbon Steel Casting with Precision Tolerance for OEM Parts
  • Carbon Steel Casting with Precision Tolerance for OEM Parts
  • Carbon Steel Casting with Precision Tolerance for OEM Parts
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
1025MC
Casting Metal
Cast Steel
Casting Form Usage Count
Permanent
Surface Treatment
Sand Blast
Surface Roughness
Ra0.4
Coating
Sodium silicate
Machining Tolerance
+/-0.01mm
Standard
AISI
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Carbon Steel Casting with Precision Tolerance for OEM Parts

Product Description

Carbon Steel Casting with Precision Tolerance for OEM Parts

Carbon Steel Casting with Precision Tolerance for OEM Parts
Power System: In the realm of state-of-the-art automotive production, our power system casting workshops exemplify the zenith of innovation and accuracy. With cutting-edge intelligent machinery, expertly designed for ultra-precise manufacturing, we are spearheading the future. Utilizing advanced temperature control systems, we maintain the perfect conditions for molten metal, while pioneering big data and AI algorithms ensure flawless composition ratios. This symphony of technology delivers high-performance engine blocks with meticulous craftsmanship. Robotic arms showcase extraordinary agility in mold placement, seamlessly integrated with an expansive sensor network that vigilantly oversees crucial parameters including temperature, pressure, and flow rate in real time. Our engineers, armed with virtual simulation technology, preemptively solve potential issues, ensuring components that promise unwavering power output and exceptional consistency.

Chassis System: Dive into the heart of automotive excellence in our chassis casting zone, where Industry 4.0 technologies are revolutionizing the production paradigm. Our automated production line seamlessly connects every process through the industrial Internet, ensuring flawless operations. State-of-the-art robots, equipped with machine vision, guarantee dimensional precision and pristine surface quality for critical components like steering knuckles and control arms. Logistics robots redefine material transport efficiency, while pioneering IoT technology enables effortless remote monitoring and predictive maintenance. These expertly crafted components ensure steadfast support and superior handling performance on every journey.
Carbon Steel Casting with Precision Tolerance for OEM Parts

Carbon Steel Casting with Precision Tolerance for OEM Parts
Axle System: Step into the forefront of casting excellence at our axle system facility, a showcase of how Industry 4.0 principles are impeccably applied. Utilizing sophisticated virtual simulation, we fine-tune casting parameters, virtually eradicating defects. Simultaneously, IoT technology provides real-time oversight and preemptive maintenance. In virtual reality studios, our engineers execute precision process adjustments, culminating in castings of unparalleled quality. These axle components are the epitome of reliability and durability, skillfully engineered to support vehicle weight and endure a multitude of operational challenges.

Detailed Photos

Carbon Steel Casting with Precision Tolerance for OEM Parts

Company Profile

Carbon Steel Casting with Precision Tolerance for OEM Parts


Welcome to Qingdao Starise Metal Technology Co., Ltd., where cutting-edge innovation meets seasoned expertise to transform precision casting. As a vibrant industry leader in trade and production integration, we are at the helm of precision casting parts research, development, production, and global distribution. With over 30 illustrious years of experience, our advanced production base sprawls over an impressive 47,000 square meters, with 10,000 square meters dedicated to state-of-the-art workshops. Our remarkable annual output of over 30,000 tons of precision-cast steel parts is proudly exported to more than 20 countries and regions across Europe, America, Asia, and beyond, cementing our presence on the global stage.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Carbon Steel Casting with Precision Tolerance for OEM Parts
Carbon Steel Casting with Precision Tolerance for OEM Parts 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Carbon Steel Casting with Precision Tolerance for OEM Parts
Carbon Steel Casting with Precision Tolerance for OEM Parts 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Carbon Steel Casting with Precision Tolerance for OEM Parts
Carbon Steel Casting with Precision Tolerance for OEM Parts 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.




Carbon Steel Casting with Precision Tolerance for OEM Parts

Processing

Carbon Steel Casting with Precision Tolerance for OEM Parts

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Packaging & Shipping

Carbon Steel Casting with Precision Tolerance for OEM Parts

Carbon Steel Casting with Precision Tolerance for OEM Parts
Carbon Steel Casting with Precision Tolerance for OEM Parts

FAQ

Carbon Steel Casting with Precision Tolerance for OEM Parts

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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