| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are indeed the foundational elements driving the seamless and efficient operation of these vital machines. They encompass critical components such as engines, transmission systems, and tillage devices, including gearbox housings, plowshares, and harvester cutter shafts. Utilizing high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these components are expertly crafted to withstand the rigorous demands of impact resistance, wear resistance, and anti-corrosion in extreme operational environments, ensuring longevity and reliability.
Our products are meticulously engineered to adhere to the stringent international standards (such as ASTM, EN, ISO) and have successfully acquired certifications including CE and API. They are designed to be compatible with a wide range of agricultural machinery, encompassing tractors, combine harvesters, and seeders, offering versatility and reliability across different applications.
Amid the advancing trends of agricultural intelligence and the pursuit of lightweight structures, the incorporation of precision casting processes along with innovative materials (such as low-temperature steel ZG10MnNiCu) has dramatically enhanced the durability and energy efficiency of these parts. This advancement fosters the development of customized and integrated designs, significantly lowering maintenance costs while extending the functional lifespan of the machinery.
Serving as a crucial pillar in the agricultural machinery supply chain, our high-quality casting parts play an essential role in the evolution of global agricultural mechanization and sustainability, driving forward the quest for a more efficient and environmentally friendly future in agriculture.
Qingdao Starise Metal Technology Co., Ltd. stands as a paragon of industrial excellence, seamlessly integrating research, development, production, and global trade in the realm of precision casting parts. With a legacy spanning over three illustrious decades, the company proudly operates a state-of-the-art production base sprawling over 47,000 square meters, which includes 10,000 square meters dedicated to high-standard workshops. Boasting an impressive annual production capacity exceeding 30,000 tons, Starise Metal's precision cast steel parts are esteemed in over 20 countries and regions across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Founded in the vibrant city of Pingdu, Qingdao, China in 1996, the company embarked on a mission to deliver premium precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This era was marked by the craftsmanship of small-scale precision castings, leveraging traditional silica gel precision casting techniques.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 heralded a new dawn as the company embraced advanced investment and sand casting technologies, enabling the creation of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 underscored our commitment to quality and reliability. The period between 2009 and 2014 was transformative, with substantial expansions in production facilities, the addition of new production lines, and the adoption of cutting-edge casting processes, thereby amplifying our capability to cater to diverse, multi-batch, and tailored product demands.
3. Brand Marketing (2016-2020):
2016 marked the start of a visionary brand-building journey, as the company actively engaged in both domestic and international industry exhibitions, significantly boosting brand recognition. Expanding its global footprint in 2017, the company forged lasting partnerships with international clients. By 2020, Starise Metal had pioneered numerous patented technologies, substantially elevating product precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company carved a niche as a leader in innovation by establishing a dedicated R&D center focused on pioneering new materials and processes. The subsequent year witnessed the development of an eco-friendly precision casting process, drastically curtailing emissions and enhancing surface quality and internal integrity of castings. By 2020, the company was distinguished as a national high-tech enterprise, a testament to its innovative prowess.
5. Intelligent Manufacturing and Future Vision:
In light of the global pandemic's challenges in 2019, the company adeptly reshaped its market strategy, bolstering online marketing and service capacities to guarantee robust business growth. The year 2021 saw the launch of a groundbreaking intelligent manufacturing initiative, seamlessly merging automation with information technology to elevate production efficiency and management capabilities.
6. Looking Ahead:
Starise Metal is steadfast in its dedication to an innovation-driven philosophy, aspiring to cement its status as a vanguard in the global precision casting arena.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Ideal for handling cast steel parts of varying dimensions and weights, wooden box packaging is especially beneficial for large components. These boxes offer superior compressive strength and protective capabilities, ensuring your valuable cast steel parts remain unscathed during transit. The process involves first wrapping the parts in a plastic film or oil paper, and then carefully placing them into the wooden box. To secure them, wooden wedges or foam materials are used, effectively preventing any movement inside, thus safeguarding the parts from any impact.
Carton Packaging:
When it comes to smaller cast steel parts, carton packaging emerges as a viable option. This method is both lightweight and economical. However, the carton’s strength and moisture resistance must be taken into account to protect the contents. The process involves wrapping steel parts with protective layers like plastic or bubble wrap before placing them in the carton. To prevent any internal movement, fillers are strategically placed, ensuring the integrity of the parts during transport.
Pallet Packaging:
For efficiently handling mass-produced cast steel parts, pallet packaging proves to be a strategic choice. Parts are meticulously stacked on pallets and secured with stretch film or strapping tape, facilitating easy handling and transportation via forklifts. This method is particularly adept for parts with consistent specifications, commonly seen in agricultural and construction machinery sectors.
Road Transportation:
In cases of short-distance transport or smaller lots, road transportation stands out as a preferred choice. It offers unmatched flexibility and speed, ensuring prompt delivery to the customer's specified location. For substantial cast steel parts, specialized vehicles such as large flatbed trucks might be employed to ensure safe and efficient transportation.
Railway Transportation:
For extensive journeys or voluminous batches, railway transportation reigns supreme. It boasts a high capacity, economical costs, and enhanced safety. However, it's essential to factor in the logistics of loading, unloading, and transshipment. Typically, cast steel parts are transported in containers or open wagons, guaranteeing their security during the journey.
Waterway Transportation:
When exporting or moving goods to coastal territories, waterway transportation shines as a cost-effective and capacious option. Although it offers a slower pace, the expansive volume and reduced costs are noteworthy. Care must be taken to prevent moisture or rust during transit. Cast steel parts are usually packed in containers or bulk carriers for maritime journeys.
Air Transportation:
For urgent deliveries or time-sensitive components, such as precision industry key parts, air transportation provides the swiftness you need. Although this method is premium-priced and subject to size and weight constraints, its speed is unmatchable, ensuring that critical components reach their destination posthaste.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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