| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
In the realm of agricultural machinery, casting components play a pivotal role, acting as the backbone for seamless and efficient operation. These vital components span from integral parts like engines and transmission systems to essential tillage devices, including durable gearbox housings, robust plowshares, and resilient harvester cutter shafts. Crafted with high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these components are meticulously designed to withstand the most challenging environments, providing exceptional impact resistance, superior wear resistance, and impeccable rust protection.
Our products are meticulously engineered to adhere to the most stringent international standards, including ASTM, EN, and ISO, and boast certifications such as CE and API. This ensures their suitability across a diverse range of agricultural machinery, from powerful tractors and sophisticated combine harvesters to efficient seeders, fulfilling the demands of modern agriculture.
As the agricultural sector evolves towards intelligence and lightweighting, we harness advanced precision casting techniques and innovative materials like low-temperature steel ZG10MnNiCu. This evolution not only extends the service life and boosts the energy efficiency of our components but also champions the way for bespoke and integrated designs, significantly curtailing maintenance costs.
Serving as a crucial pillar in the agricultural machinery industry chain, our superior casting components are instrumental in elevating global agricultural mechanization, paving the way for sustainable progress and industry innovation.
Qingdao Starise Metal Technology Co., Ltd. stands at the forefront of the precision casting industry, seamlessly blending research, development, production, and global trade. With over three decades of dedicated service, Starise Metal has become a pillar of innovation and excellence in precision casting. Our cutting-edge production base spans an impressive 47,000 square meters, including 10,000 square meters of state-of-the-art workshops. With an annual capability exceeding 30,000 tons of precision-cast steel components, our products are steadfastly trusted in over 20 countries across Europe, America, and Asia. We proudly cater to diverse sectors, delivering unmatched quality and precision.
Our History:
1. Founding Period (1995-1998):
In 1996, nestled in the industrious city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on a journey to revolutionize the precision casting domain. With an initial focus on agricultural machinery and automotive axle sectors, we specialized in crafting small-scale precision castings through traditional silica gel techniques, ensuring each piece resonated with exceptional quality.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal advancement with the introduction of state-of-the-art investment and sand casting technologies, propelling us into the realm of medium and large-scale precision castings. Achieving ISO9001 certification in 2006 further cemented our commitment to quality. Between 2009 and 2014, strategic expansions and the incorporation of new, efficient production lines enhanced our capacity, enabling us to adeptly handle diverse, multi-batch, and customized manufacturing demands.
3. Brand Marketing (2016-2020):
In 2016, we embarked on a transformative journey of brand elevation, gracing both domestic and international exhibitions to bolster our brand's prestige. Our global footprint expanded in 2017, cultivating enduring partnerships with international clientele. By 2020, our relentless pursuit of perfection yielded multiple patented innovations, elevating both the precision and quality of our offerings.
4. Technological Innovation and Sustainable Development (2018-2024):
The establishment of a dedicated R&D center in 2018 highlighted our commitment to pioneering new materials and processes. By 2019, we unveiled an eco-friendly precision casting process that curbed emissions and enhanced casting quality. Recognized as a national high-tech enterprise in 2020, our strides in technological innovation have been nationally acclaimed.
5. Intelligent Manufacturing and Future Vision:
Amidst the global challenges of 2019, we swiftly adapted, amplifying online marketing and service capabilities to maintain robust growth. The dawn of 2021 witnessed the launch of our intelligent manufacturing initiative, integrating automation and IT to elevate production prowess and management acumen.
6. Looking Ahead:
Guided by an unwavering commitment to innovation, Starise Metal is poised to ascend the ranks of the global precision casting industry, steadfast in our pursuit of industry leadership.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Exquisite Packaging Solutions
State-of-the-Art Rust Prevention Treatment:
Cast steel components are meticulously treated with advanced rust prevention methods, such as the application of high-grade anti-rust paint or premium anti-rust oil. This ensures maximum protection against corrosion during transit and storage. For specialized environments, like the chemical and petroleum sectors, enhanced anti-corrosion coatings are expertly applied to meet industry-specific demands.
Advanced Cushioning Packaging Techniques:
To safeguard against potential transit collisions and external impact damage, high-quality cushioning materials are strategically employed. Popular choices include robust foam plastics, resilient sponges, and modern air cushion films. For precision components with stringent accuracy requirements, particularly in urgent scenarios, a sophisticated multi-layer cushioning approach is adopted to guarantee unparalleled stability throughout transportation.
Efficient Shipping Protocols
Strategic Transportation Route Planning:
Thorough transportation route planning is executed prior to shipment, considering critical factors like road conditions, bridge load limits, and tunnel clearances, ensuring a seamless journey for your shipment. For exceptionally large or heavy-duty cast steel parts, preemptive coordination with road administration authorities is essential, including applying for necessary permits and arranging for appropriate escort services.
·
Comprehensive Transportation Insurance:
Mitigate transportation risks with tailored transportation insurance for your cast steel components. Carefully evaluate the insurance options based on product value, transit method, and chosen route to select the most comprehensive coverage for peace of mind.
·
Professional Loading and Unloading Requirements:
Ensure precision and safety in handling cast steel parts by utilizing specialized equipment like forklifts and cranes, operated exclusively by skilled professionals. Throughout the loading and unloading phases, maintain vigilant care to avert collisions and preserve the integrity of the components, while also ensuring the reliability and balance of the equipment involved.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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