Carbon Steel Items Customized to Your Drawings with Precision Casting

• Customization: Available
• Type: Customer Designed
• Casting Method: pressure Crystallization
• Model NO.: SA2F2TP
• Sand Core Type: Resin Sand Core
• Application: Auto Parts
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing
• Material: Steel
• Surface Treatment: Powder Coated
• Surface Roughness: Ra0.8~Ra12.5
• Standard: ASME
• Certification: ISO 9001:2000, ISO 9001:2008, IATF 16949
• Processing: Precision Casting/Investment Casting
• Size: According to Customer′s Drawings
• Machining Tolerance: 0.005mm-0.01mm
• Lead Time: 30-40 Days
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Package: Carton/Box/Pallets
• Inspection Report: Yes
• Shape: Customer Designed
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Application	Heavy truck parts/ Light Truck parts/ Auto Spare Parts Construction Machinery /Agricultural Machinery / Valve / Pump / Elevator Part / Construction Tools / Fireflghting Equipment /etc
Process	Mold Designed, Casting, Heat Treatment, Machining, Surface treatment, Inspection, Packing, Loading
Materials	Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, Alloy Steel etc
Casting technical	Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting
Casting blank size	2mm-1500mm / according to customer's requirement
Casting blank weight	0.1kg-2000kg
Casting tolerance	CT5-CT8
Machining tolerance	0.01mm
Machining	Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc
Surface qulity	Ra0.8-Ra3.2 / according to customer requirement
Surface treatment	Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc
Quality control	100% inspection berore shipment
Design / File / formats	3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc
Certification	ISO9001:2008, IATF 16949
Package	Bubble plastic bag / polybag / pallet / wooden case etc

Detailed Photos

1. Discover Cost-Effective Solutions: Our meticulously selected raw materials, such as molding sand, are not only economically friendly but also readily accessible. By eliminating the necessity for complex and pricey molds, our process offers an unrivaled cost-efficiency. For small-batch productions or new design prototypes, we expertly craft molds with swiftness, significantly reducing production costs. This solution is the ultimate choice for businesses eager to enhance cost savings while maintaining an uncompromising standard of excellence.
2. Versatile and Adaptive Innovations: Sand casting distinguishes itself through its remarkable capability to produce castings in an expansive range of shapes, sizes, and weights, adeptly managing even the most intricate geometries. It complements a broad spectrum of casting alloys, from cast iron to aluminum and copper alloys, rendering it a versatile selection for diverse industries and a myriad of applications.

3. Unmatched Flexibility in Innovation: Our adaptable sand casting process effortlessly accommodates design modifications. By simply adjusting the sand mold, we circumvent the high costs of fabricating new molds, making it an ideal choice for small production runs and novel product launches. This adaptability accelerates research and development cycles, expediting your products' journey to market entry.

4. Superior Permeability Excellence: Our choice of high-quality molding sand boasts exceptional permeability, allowing gases to escape seamlessly during the pouring phase. This process averts the formation of internal defects such as gas pores, ensuring the casting's internal integrity while reducing molten metal resistance. The result is enhanced mold filling and superior overall casting quality.

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5. Streamlined Post-processing Benefits: After the sand mold is removed, our castings generally require only minimal cleaning and processing, such as grinding and riser removal. This streamlined approach involves fewer steps than precision methods like investment casting, effectively reducing costs. As a result, sand casting emerges as an ideal technique for products where moderate surface quality is acceptable.

6. High-Efficiency Production Mastery: In the realm of large-scale manufacturing, automation tools such as automatic molding and pouring machines significantly enhance production efficiency. These advanced machines rapidly produce sand molds and execute pouring tasks, minimizing manual labor and guaranteeing a stable and consistent output. By incorporating cutting-edge automated lines, numerous foundries have achieved efficient, large-scale sand casting operations, effortlessly meeting the vast demands of the market.

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Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of industrial excellence, seamlessly integrating cutting-edge research, breakthrough development, precision manufacturing, and global trade of high-caliber precision casting components. With a glorious history spanning over thirty years, our state-of-the-art production center sprawls across a grand 47,000 square meters in the picturesque city of Qingdao. Within this vast expanse, 10,000 square meters are dedicated to sophisticated production workshops, boasting an extraordinary annual output of over 30,000 tons of exquisitely crafted precision steel parts. These premier products embellish markets in more than 20 countries and regions, including Europe, America, Asia, and beyond, cementing our international influence.

Our History:

1. Founding Period (1996-1998):
Incepted in 1996 amid the dynamic landscape of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on an ambitious journey to provide unparalleled precision casting solutions tailored to the sophisticated needs of the agricultural machinery and automotive axle sectors. During these nascent years, the company carved a niche by excelling in small-scale precision castings using the time-honored silica gel precision casting method, laying a solid groundwork for future expansion.

2. Technological Accumulation and Expansion (1998-2014):
A revolutionary stride was taken in 1998 with the integration of cutting-edge investment and sand casting technologies, propelling the company into medium and large-scale precision castings. A monumental achievement was reached in 2006 with the prestigious ISO9001 certification, highlighting our unwavering commitment to quality and reliability. This transformative period involved the expansion of production capabilities, the introduction of advanced production lines, and the adoption of efficient casting processes, vastly increasing our capacity to meet the demands of diverse, multi-batch, and custom manufacturing.

3. Brand Marketing (2016-2020):
In 2016, we embarked on a strategic brand elevation initiative by engaging in prominent domestic and international industry exhibitions, significantly enhancing brand visibility. By 2017, our global presence expanded, forging enduring alliances with international clients. These strategic ventures led to the development of numerous patented technologies by 2020, dramatically enhancing product precision and quality, solidifying our position as a leading global authority in precision casting.

4. Technological Innovation and Sustainable Development (2018-2024):
Driven by an indomitable spirit of innovation, 2018 marked the inception of a cutting-edge research and development center dedicated to innovative materials and processes. By 2019, we pioneered an eco-friendly precision casting process, significantly reducing pollution while elevating surface and internal casting quality. Recognition followed in 2020 with the designation as a national high-tech enterprise, affirming our remarkable achievements in technological innovation and sustainable progress.

5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic of 2019, we demonstrated resilience by swiftly adapting market strategies, reinforcing online marketing and service capabilities to sustain growth. The dawn of 2021 ushered in an era of intelligent manufacturing, where automation and information technology merged to boost production efficiency and refine management acumen.

6. Looking Ahead:
Guided by an unyielding commitment to innovation-driven growth, Qingdao Starise Metal Technology Co., Ltd. is set to carve a distinguished position in the global precision casting industry, spearheading advancements that will define the future industry landscape.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Packaging

1. Rust Prevention Treatment: Elevate your peace of mind with our elite rust prevention strategies. We envelop your cast steel parts in a premier corrosion shield, utilizing top-tier sprays or smears. This creates a powerful anti-rust barrier, expertly safeguarding your products from corrosion threats during transit and storage, ensuring they arrive in perfect, ready-to-use condition.
2. Buffer Protection: Protect your valuable components with our advanced impact-resistant solutions. For parts susceptible to damage, we employ high-quality buffer materials such as foam boards and sponges. Each piece is expertly wrapped, forming an effective cushion that absorbs shocks and prevents collision damage throughout their journey.
3. Outer Packaging: Experience ultimate security and stability with our meticulously designed packaging. Smaller cast steel parts are securely nestled in robust wooden boxes, filled with protective material to prevent any undue movement. Larger parts are anchored within custom-built metal or wooden frames, and when necessary, we utilize container shipping to ensure your items are delivered intact, unharmed, and ready for use.

Shipping

1. Logistics Selection: Discover the convenience of flawless logistics through our alliances with leading logistics enterprises. We present a vast selection of transportation modes-including road, rail, sea, and air-to precisely cater to your demands and those of your cargo, ensuring each delivery is carried out swiftly and securely.
2. Delivery Timeliness: Experience our unparalleled dedication to prompt delivery. Standard orders are shipped within a 30-working-day window following completion and inspection. For urgent needs, we offer adaptable solutions, prioritizing your order to expedite production and shipping processes, thereby meeting your deadlines with perfect accuracy.
3. Logistics Tracking: Maintain complete oversight of your shipment with our cutting-edge real-time tracking service. By entering your order or tracking number on our official website or partner platforms, you receive continuous updates on the location and estimated time of arrival of your goods, ensuring you're always informed.

FAQ

1 Q: What casting processing can we do?
A: Coated sand casting, investment casting, sand casting, Precision Casting, sodium silicate sand casting, silica sol-water glass composite precision casting.

2 Q: What materials can we cast?
A: The materials we can cast include carbon steel, stainless steel, alloy steel, manganese steel, and ductile iron. We can also cast according to customers' demand specifications.

3 Q: What industry are we casting?
A: Agricultural machinery, construction machinery, railway transportation, commercial vehicles, oil and gas, industrial valves, mining, power sector/utility industry, architecture and engineering and so on.

4 Q: What's the lead time of production?
A: Producing samples takes about 30 days (model development 15-20 days, sample production 10 days).
Bulk orders after the mold is finished take about 40 days.

5. Q: How do we manage in-house inspections?
A: We manage general inspection in-house, such as material spectrometer test, physicalproperties test,CMM inspection, and dimension inspection with a gauge. Some specialinspections, such as X-ray NDT tests, need outsourcing.