| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery represent the essential components that drive the exceptional performance and efficient functioning of modern agricultural tools. These pivotal parts encompass critical elements such as engines, transmission systems, and tillage devices, with specifics including gearbox housings, robust plowshares, and durable harvester cutter shafts. Crafted with high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, they are meticulously designed to withstand the rigorous demands of impact resistance, wear resistance, and rust prevention, even in the most challenging operational environments.
Our products adhere to the most stringent international standards, including ASTM, EN, and ISO, and have proudly achieved certifications like CE and API. They are expertly engineered to be compatible with a wide range of agricultural machinery, from robust tractors and versatile combine harvesters to efficient seeders, ensuring optimal performance across the board.
In alignment with the advancing trends towards agricultural intelligence and the lightweight evolution of machinery, the implementation of precision casting processes alongside innovative materials such as low-temperature steel ZG10MnNiCu has notably enhanced the longevity and energy efficiency of these critical parts. Furthermore, this advancement encourages the adoption of customized and integrated designs, significantly cutting down on maintenance expenses while boosting overall performance.
Serving as a vital pillar in the agricultural machinery industry's value chain, our high-quality casting parts play an instrumental role in propelling the advancement of global agricultural mechanization. They are a cornerstone for sustainable development, aiding in the continuous modernization and efficiency of agricultural practices worldwide.
Qingdao Starise Metal Technology Co., Ltd. is a distinguished industry leader seamlessly merging research, development, production, and international trade of precision casting parts. With over three decades of entrenched expertise in this field, the company anchors its operations in a cutting-edge production facility sprawling across 47,000 square meters, which includes 10,000 square meters dedicated to state-of-the-art workshops. Proudly, it boasts an impressive annual production capacity exceeding 30,000 tons of precision-cast steel components. Qingdao Starise Metal's superior products are trusted and distributed in over 20 countries and regions spanning Europe, America, Asia, and beyond.
Our History:
1. Founding Period (1995-1998):
Founded in 1996 in the vibrant Pingdu City, Qingdao, China, the company embarked on its journey by delivering exceptional precision casting solutions targeted at the agricultural machinery and automotive axle sectors. During these early years, it specialized in crafting small-scale precision castings using the traditional yet effective silica gel precision casting technique.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal shift for the company as it embraced sophisticated investment casting and sand casting technologies, facilitating the production of larger and more complex precision castings. By 2006, it proudly attained the ISO9001 certification, cementing its commitment to impeccable quality and reliability. Between 2009 and 2014, a strategic expansion unfolded, with the addition of multiple new production lines and the adoption of streamlined casting processes, significantly boosting its capacity to cater to varied, multi-batch, and customized manufacturing needs.
3. Brand Marketing (2016-2020):
In 2016, the company embarked on a journey of brand enhancement, actively engaging in both domestic and international industry showcases to elevate brand visibility and reputation. By 2017, a robust global market presence materialized, alongside enduring partnerships with international clientele. The year 2020 witnessed the successful development of numerous patented technologies, driving forward product precision and quality to new heights.
4. Technological Innovation and Sustainable Development (2018-2024):
Revolutionizing its approach in 2018, the company established a dedicated R&D center devoted to pioneering new materials and processing technologies. By 2019, an eco-friendly precision casting method was innovated, markedly reducing production-related emissions while enhancing the quality of surface and internal casting attributes. In 2020, recognition as a national high-tech enterprise highlighted its remarkable strides in technological advancements.
5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic challenges of 2019, the company adeptly reoriented its market strategy by bolstering online marketing and service capabilities, ensuring sustained business growth. The year 2021 marked the launch of an intelligent manufacturing initiative that seamlessly integrated automation and information technology, thus amplifying production efficiency and management prowess.
6. Looking Ahead:
Starise Metal is steadfast in its pursuit of innovation-driven development, poised to capture and maintain a prestigious position in the global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Designed specifically for cast steel parts of diverse dimensions and weights, especially oversized components, our wooden box packaging is the epitome of strength and protection. These robust boxes offer exceptional compressive resistance, ensuring your cast steel items remain unscathed during transit. Initially encased in protective plastic film or oil paper, the parts are then securely nestled within the wooden box. To further safeguard against internal movement, wooden wedges or foam materials are employed, offering unparalleled stability.
Carton Packaging:
Ideal for smaller cast steel parts, carton packaging offers a lightweight, budget-friendly solution. However, this option demands vigilance regarding the carton’s durability and moisture resistance. Typical packaging involves wrapping the parts in plastic or bubble bags before placing them in sturdy cartons. To ensure immobility, fillers are strategically used, guaranteeing that your valuable parts remain intact during transportation.
Pallet Packaging:
For large-scale production of cast steel parts, pallet packaging stands out as a streamlined choice. These components are expertly stacked on a pallet and then secured with stretch film or strapping tape, facilitating easy handling and transport by forklifts. This method is particularly advantageous for uniform-specification parts within agricultural and construction machinery sectors, ensuring both efficiency and protection.
Road Transportation:
Perfect for short-distance or smaller batch deliveries, road transportation offers unmatched flexibility and rapid delivery, ensuring your products reach the designated location swiftly. For larger parts, specialized transport vehicles or large flatbed trucks may be utilized, providing a tailored solution for every requirement in the field.
Railway Transportation:
An excellent choice for long-haul and bulk shipments, railway transportation boasts impressive capacity and cost efficiency, complemented by its inherent safety. However, attention must be given to the logistics of loading, unloading, and transshipment. Cast steel parts are typically housed within containers or open wagons, ensuring secure passage throughout their journey.
Waterway Transportation:
For exporting or sending products to coastal regions, waterway transportation emerges as the economical frontrunner. With its vast capacity and cost-effectiveness, this method requires careful attention to moisture and rust prevention due to slower transit times. Cast steel parts are generally shipped within containers or bulk carriers, catering to vast orders efficiently.
Air Transportation:
When time is of the essence, especially for critical components within the precision industry, air transportation excels with its lightning-fast delivery. While this option is premium-priced and subject to size and weight limitations, it promises swift transit, ensuring your urgent orders reach their destination without delay.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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