| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the essential backbone, ensuring the seamless and efficient function of agricultural equipment. These components are integral to critical systems like engines, transmission setups, and tillage devices, encompassing parts such as gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are meticulously designed to withstand extreme conditions, offering superior impact resistance, exceptional wear resistance, and ultimate anti-rust capabilities.
Our products adhere rigorously to esteemed international standards, including ASTM, EN, and ISO, reinforced by prestigious certifications like CE and API. This ensures their compatibility with a wide array of agricultural machinery types, ranging from tractors to combine harvesters and seeders.
In tune with the advancing trends towards agricultural intelligence and product lightweighting, the incorporation of precision casting techniques along with innovative materials like low-temperature steel ZG10MnNiCu has notably boosted the longevity and energy efficiency of these parts. This evolution also fosters bespoke, integrated designs that significantly minimize maintenance expenditure.
These high-quality casting parts stand as a pivotal pillar within the agricultural machinery industry chain, playing a crucial role in propelling the advancement of global agricultural mechanization and championing sustainable development.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the realm of industry and trade integration, passionately dedicated to the advancement, production, and global distribution of precision casting components. With an unwavering commitment, the company has thrived for over three decades, establishing itself as a leader in its field. Our state-of-the-art manufacturing facility spans an impressive 47,000 square meters, featuring 10,000 square meters of cutting-edge production workshops. This enables us to achieve an extraordinary annual production capacity exceeding 30,000 tons of precision cast steel parts. Our outstanding products proudly reach over 20 countries and regions across Europe, America, and Asia, showcasing our global influence and dedication to quality.
Our History:
1. Founding Period (1995-1998):
In 1996, nestled in the vibrant city of Pingdu, Qingdao, China, our journey began with an unwavering focus on delivering top-notch precision casting solutions tailored for the agricultural machinery and automotive axle industries. During these formative years, we honed our expertise in producing small-scale precision castings utilizing traditional silica gel precision casting technology.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, we took a giant leap forward by adopting cutting-edge investment casting and sand casting technologies, paving the way for the creation of medium and large-scale precision castings. Our relentless pursuit of excellence was validated in 2006 when we proudly achieved ISO9001 certification, ensuring our products consistently met the highest quality and reliability standards. The period from 2009 to 2014 marked a significant expansion of our production capabilities, with the introduction of multiple new production lines and the implementation of efficient casting processes. This empowered us to meet the increasing demands of diverse, multi-batch, and customized product manufacturing with unparalleled precision.
3. Brand Marketing (2016-2020):
In 2016, we embarked on an ambitious brand-building journey, actively showcasing our prowess at both domestic and international industry exhibitions to elevate our brand's visibility. By 2017, our global footprint expanded, resulting in enduring partnerships with overseas clientele. By the dawn of 2020, our dedication bore fruit in the form of multiple patented technologies, further enhancing the precision and quality that define our products.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, our commitment to innovation led us to establish a dedicated research and development center, delving into pioneering new materials and processes. A pivotal moment arrived in 2019 with the development of an eco-friendly precision casting process, effectively curbing pollution emissions while significantly elevating the quality of surface and internal casting defects. Our technological achievements were recognized in 2020 when we were honored as a national high-tech enterprise, underscoring our role as innovators in the industry.
5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic's challenges in 2019, we swiftly adapted our market strategy, enhancing our online marketing and service capabilities to ensure uninterrupted business growth. In 2021, we embarked on an intelligent manufacturing journey, seamlessly integrating automation and information technology to enhance production efficiency and management capabilities.
6. Looking Ahead:
Starise Metal remains unwavering in its commitment to an innovation-driven development philosophy, perpetually striving to secure a preeminent position in the global precision casting industry. We envision a future where our trailblazing efforts continue to redefine excellence and lead the way in precision casting innovation.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
To safeguard the integrity and longevity of our cast steel parts during transit and storage, we employ advanced rust prevention treatments. These include the application of anti-rust paint or oils, meticulously designed to ward off any rust formation. For components destined for harsh environments such as the chemical or petroleum sectors, specialized anti-corrosion coatings are implemented to ensure optimum protection and functionality.
Cushioning Packaging:
To ensure our precision cast steel parts remain unblemished by transit impacts, we utilize robust cushioning materials. These range from foam plastics and sponges to air cushion films, each chosen for their superior shock absorption properties. For parts requiring exceptional precision or those in urgent demand, we adopt a sophisticated multi-layer cushioning approach, guaranteeing their pristine condition upon arrival.
Shipping
Transportation Route Planning:
Strategic transportation route planning is paramount to ensuring the safe and efficient delivery of our cast steel parts. Considerations encompass road conditions, bridge load capacities, and tunnel heights. For particularly large or heavy parts, we liaise with the road authorities to secure necessary permits and, when needed, arrange for professional escorts, ensuring seamless transit.
·
Transportation Insurance:
Mitigating risk during transit is crucial. We advise opting for comprehensive transportation insurance tailored to the specific needs of the shipment. Factors such as the value of the goods, chosen mode of transportation, and route specifics are meticulously evaluated to select the most suitable insurance plan, providing peace of mind throughout the journey.
·
Loading and Unloading Requirements:
The loading and unloading of our cast steel parts demand precision and care. Utilizing specialized equipment like forklifts and cranes handled by skilled operators, we prioritize the prevention of any accidental impacts or damages. Ensuring the stability and safety of both the parts and equipment is central to our meticulous handling procedures.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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