| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the indispensable backbone for the seamless and high-performance operation of your agricultural equipment. These essential components encompass crucial elements such as engines, transmission systems, and tillage devices, including gearbox housings, plowshares, and harvester cutter shafts. Utilizing robust high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are meticulously crafted to withstand the rigors of impact, wear, and corrosion in even the harshest operating environments.
Our products adhere meticulously to international standards (such as ASTM, EN, ISO) and proudly feature certifications like CE and API. They are expertly designed to integrate seamlessly with a diverse range of agricultural machinery, including tractors, combine harvesters, and seeders, ensuring optimal performance and reliability.
Embracing the future with trends in agricultural intelligence and the pursuit of lightweight designs, our innovation in precision casting processes and the application of advanced materials (such as low-temperature steel ZG10MnNiCu) has dramatically enhanced the durability and energy efficiency of our components. This forward-thinking approach not only extends the service life of these parts but also fosters bespoke and integrated designs that significantly streamline maintenance costs.
As a pivotal element in the agricultural machinery industry, our superior casting parts drive the evolution of global agricultural mechanization and champion the cause of sustainable development.
Qingdao Starise Metal Technology Co., Ltd. is a beacon of excellence in the realm of industry and trade integration, specializing in the pioneering research, meticulous production, and expansive global trade of precision casting components. With an illustrious history spanning more than 30 years, the company thrives on its robust holding factory, cultivating a profound impact in the industry. Nestled within a sprawling 47,000 square meter production base, including 10,000 square meters of cutting-edge workshops, the company boasts an impressive annual production capacity exceeding 30,000 tons of meticulously crafted precision cast steel parts. Our products, embodying the pinnacle of quality, grace over 20 countries across Europe, America, and Asia.
Our History:
1. Founding Period (1995-1998):
Founded in the vibrant city of Pingdu, Qingdao, China, in 1996, the company embarked on a journey to deliver exemplary precision casting solutions for agricultural machinery and automotive axle industries. Initially, the focus was on crafting small-scale precision castings through traditional silica gel precision casting techniques, setting the stage for future innovations.
2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year as the company embraced cutting-edge investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. The coveted ISO9001 certification in 2006 underscored our commitment to unparalleled quality. Between 2009 and 2014, the company underwent a transformative expansion, enhancing its production facilities, introducing multiple new production lines, and adopting state-of-the-art casting processes, thus elevating production capabilities to cater to diverse, multi-batch, and bespoke manufacturing demands.
3. Brand Marketing (2016-2020):
The year 2016 heralded a new era in brand building, with the company actively engaging in domestic and international industry exhibitions, amplifying its brand presence. By 2017, our global footprint expanded, forging enduring partnerships with overseas clientele. By 2020, the company had crafted several patented technologies, enhancing product precision and quality, a testament to our relentless pursuit of excellence.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company ventured into new frontiers, establishing a dedicated R&D center committed to discovering new materials and processes. By 2019, an environmentally friendly precision casting process was pioneered, drastically curtailing pollution emissions while elevating the quality of surface finishes and internal casting integrity. The year 2020 saw our recognition as a national high-tech enterprise, a milestone reflecting our prowess in technological innovation.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic of 2019, the company adeptly recalibrated its market strategy, enhancing online marketing and service capabilities to sustain robust business growth. In 2021, the company launched an ambitious intelligent manufacturing initiative, seamlessly integrating automation and information technologies to amplify production efficiency and sophisticated management capabilities.
6. Looking Ahead:
Starise Metal steadfastly adheres to its innovation-driven development philosophy, unwavering in its quest to cement a commanding presence in the global precision casting industry.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Wooden Box Packaging:
Ideal for a diverse range of cast steel parts, regardless of size or weight, especially those that are large. Wooden boxes offer exceptional compressive strength and protective capabilities, safeguarding your cast steel parts from pressure and collisions throughout their journey. During packaging, each piece is delicately enveloped in plastic film or oil paper before being nestled securely within the wooden box. To further ensure stability, wooden wedges or foam materials are strategically placed, preventing any unwanted movement within the box, promising a safe arrival.
Carton Packaging:
Designed for smaller cast steel components, carton packaging is a practical solution. With its lightweight nature and cost-efficient benefits, it serves as an excellent packaging choice. However, it is essential to ensure that the carton possesses adequate strength and moisture resistance. The steel parts are initially wrapped in protective plastic bags or bubble wrap and then placed inside the carton. Strategic filler placement within the carton is crucial to prevent any movement, ensuring that each part stays securely in place during transit.
Pallet Packaging:
For large-scale production, pallet packaging becomes the go-to choice. Cast steel parts are methodically arranged on pallets and secured with stretch film or strapping tape, facilitating easy forklift handling and transport. This method is particularly suited for parts with standardized specifications, aligning perfectly with the needs of the agricultural and construction machinery sectors, ensuring efficiency and security in bulk transport.
Road Transportation:
When it comes to short distances or smaller shipments of cast steel parts, road transportation shines as a preferred method. It offers unparalleled flexibility and a rapid transit speed, allowing for direct delivery to the customer's specified location. For larger components, specialized transportation vehicles or large flatbed trucks may be employed, ensuring a tailored and efficient delivery process.
Railway Transportation:
Perfectly suited for long-haul journeys and sizeable shipments, railway transportation stands out with its vast capacity, cost-effectiveness, and secure handling. However, logistics concerning loading, unloading, and transfers require strategic planning. Typically, cast steel parts are conveyed in robust containers or open wagons, ensuring their safety and integrity throughout their rail journey.
Waterway Transportation:
For cast steel parts destined for export or coastal delivery, waterway transportation is a cost-effective and voluminous option. Despite its slower pace, it stands as an economical choice, demanding due diligence for moisture and rust prevention. These components are usually transported in containers or bulk carriers, capitalizing on the expansive capacity of waterway channels.
Air Transportation:
For urgent deliveries or time-sensitive components, especially in precision industries, air transportation is the optimal solution. Known for its unparalleled speed, it ensures rapid delivery, despite its higher cost and specific size and weight limitations. This method is ideal for critical components where time is of the essence, promising swift and efficient service.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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