Wear-Resistant Manganese Alloy Steel Protective Plate for Custom Solutions

• Customization: Available
• After-sales Service: Remote
• Warranty: 2 Years
• Model NO.: R56
• Customized: Customized
• Certification: ISO14001, ISO9001, IATF 16949
• Type: Customer Designed
• Material: Mn13
• Processing: Coated Sand Casting
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Surface Roughness: Ra0.8~Ra12.5
• Dimension: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/B
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Lead Time: 30-40 Days
• Weight: Customization
• Sand Core: Resin Sand Core/Clay Sand Core
• Inspection Tools: CMM/Gauges/Indicators
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Shape: Round/Square/Rectangle/Special-Shaped Parts
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, etc
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 50000

Product Description

Product Description

Industy	Sub-industry	Part name	Material	Process	Technical advantages
Railway transportation	Railway parts	wear plate	Mn13	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Railway parts	stop block	Ductile Iron QT700-2	Coated sand casting	The coated sand casting uses independent sand preparation, with stable quality, good product surface finish and high production efficiency.
	Carriage parts	carriage lock hook	Carbon steel	Lost wax casting	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

1.Unparalleled Mechanical Prowess:
When railway transportation vehicles are in operation, they must endure a myriad of complex pressures, such as traction, braking, and vibrations. Through meticulous selection of materials and innovative casting techniques, cast parts rise to the occasion, boasting exceptional strength, toughness, and wear resistance. For instance, couplers crafted from high-strength alloy steel withstand colossal pulling and impact forces during vehicle connections and operations, guaranteeing the train's safe and reliable journey.

2.Seamless Adaptability to Complex Configurations:
Some components in railway transportation feature intricate structures, such as the bogie frames and gearboxes, presenting a manufacturing challenge for traditional methods. However, casting processes triumph by producing various complex-shaped parts tailored to design specifications, fulfilling unique structural and functional requirements of railway transportation. For example, bogie frames can be precisely crafted to include reinforcing ribs, cavities, and other intricate structures through casting, thus optimizing weight without compromising strength.

3.Precision in Dimensional Accuracy: As casting technologies evolve, including innovations like precision casting and lost foam casting, railway transportation cast parts achieve pinpoint dimensional precision, minimizing machining allowances and enhancing production efficiency while curbing costs. Critical components like brake discs maintain their dimensional integrity and surface quality through precision casting, meeting the stringent demands of the braking system.

4.Supreme Material Utilization Efficiency: In comparison to methods like machining, casting processes optimize material utilization for complex-shaped parts, significantly reducing material wastage. By refining casting processes and mold designs, the material utilization rate is elevated, leading to cost-effective production.

5.Exceptional Batch Production Efficiency: For the railway transportation sector, which demands extensive component production, casting stands out as the ideal choice for mass production. Once the mold is created, numerous identical cast parts are swiftly and efficiently produced, fulfilling the construction and operational demands of railway transportation.

6.Robust Corrosion Resistance: Within the railway transportationenvironment, certain components face the threat of corrosive elements like humidity and salt spray. By selecting the right casting materials and surface treatments, cast parts can achieve outstanding corrosion resistance, thereby prolonging component lifespan. For instance, applying anti-corrosion coatings to exposed parts effectively enhances their durability against corrosion.

7.Tailored Customizability: Catering to the unique demands of each railway transportation project and vehicle type, cast parts are designed with bespoke customization. From material selection to shape and structural adjustments, designs are tailored to meet specific requirements, ensuring optimal performance and adaptability to diverse conditions.

Company Profile

Company Name	Qingdao Starise Metal Technology Co., Ltd.
Company Nature	An industry and trade integration enterprise
Business Field	Focus on the research and development, production, and global trade of precision casting parts
Location	Pingdu City, Qingdao, Shandong Province
Establishment	1996
Scale of Production Base	47,000 square meters (including 10,000 square meters of high-standard production workshops)
Industries	Agricultural machinery, construction machinery, automobiles, petrochemical industry, railway transitation
Annual Production Capacity	30,000 tons
Export Scope	Exported to more than 20 countries and regions in Europe, America, Asia, etc.

Our History:

1. Founding Period (1996-1998):
Embarking on its journey in 1996 amidst the dynamic environment of Pingdu City, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. made its mark by delivering high-caliber precision casting solutions to the agricultural machinery and automotive axle sectors. During this foundational phase, the company excelled in crafting intricate small-scale precision castings, utilizing the artistry of traditional silica gel precision casting technology to meet exacting standards.

2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year as Qingdao Starise Metal introduced cutting-edge investment casting and sand casting technologies, elevating its capabilities to produce an extensive range of medium to large-scale precision castings. With the prestigious ISO9001 certification achieved in 2006, the company underscored its commitment to unparalleled quality and reliability. Between 2009 and 2014, a robust expansion took place, with the addition of new production lines and the adoption of innovative casting processes. This strategic growth significantly bolstered production capacity, enabling efficient delivery of diverse, multi-batch, and tailored product solutions.

3. Brand Marketing (2016-2020):
In 2016, a focused effort on brand elevation saw Qingdao Starise Metal actively participating in prominent domestic and international industry exhibitions, considerably enhancing brand visibility and recognition. By 2017, the company had strategically expanded its reach into global markets, securing enduring partnerships with international clients. The year 2020 marked a milestone with the development of multiple patented technologies, further refining product precision and elevating quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
In a bold move in 2018, the establishment of a dedicated research and development center heralded a new era of exploration into advanced materials and processes for Qingdao Starise Metal. The following year, an environmentally conscious precision casting process was pioneered, dramatically reducing pollution while enhancing surface quality and reducing defects. By 2020, the company's innovative prowess earned national recognition, solidifying its status as a high-tech enterprise.

5. Intelligent Manufacturing and Future Vision:
Faced with the unprecedented challenges of the global pandemic in 2019, Qingdao Starise Metal adeptly recalibrated its strategies, strengthening its online marketing and service capabilities to sustain robust business growth. By 2021, an ambitious intelligent manufacturing initiative was launched, seamlessly integrating automation and information technology to elevate production efficiency and enhance management capabilities.

6. Looking Ahead:
With an unwavering commitment to innovation-driven development, Qingdao Starise Metal is poised to cement its leadership in the global precision casting industry, continually pushing boundaries and setting new benchmarks.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Road Transportation:
When it comes to transporting your cast steel parts over short distances or in small batches, road transportation is the go-to method. Offering unparalleled flexibility and speed, road transport ensures your goods arrive directly at the desired destination. For larger cast steel parts, specialized flatbed trucks or dedicated transport vehicles provide the necessary support for seamless delivery.

Railway Transportation:
Ideal for long-haul journeys and substantial orders of cast steel parts, railway transportation stands out with its massive capacity, cost-efficiency, and reliable safety record. Although careful consideration must be given to loading, unloading, and transferring goods, the use of containers or open wagons guarantees their secure transit.

Waterway Transportation:
For cast steel parts destined for export or coastal locations, waterway transportation offers an economical and volumetric advantage. While it moves at a leisurely pace, precautions against moisture and rust are essential. Cast steel parts are typically safeguarded in containers or transported in bulk carriers.

Air Transportation:
For urgent consignments or time-sensitive cast steel components, especially vital parts in the medical sector, air transportation is the swift solution. Though premium priced and size-restricted, its speed is unmatched, ensuring critical deliveries reach their destination without delay.

Wooden Box Packaging:
A robust choice for cast steel parts of all dimensions, wooden box packaging is especially beneficial for larger items. With excellent compressive strength, it shields against impacts during transit. Post wrapping in plastic film or oil paper, cast steel parts are placed into the box, fortified with wooden wedges or foam to prevent internal movement.

Carton Packaging:
Compact and cost-efficient, carton packaging suits smaller cast steel parts. Although lightweight, the carton must be sturdy and moisture-resistant. The parts, protected by plastic or bubble wrap, are secured inside with fillers to minimize movement, ensuring their integrity throughout transit.

Pallet Packaging:
A staple for bulk production, pallet packaging organizes cast steel parts neatly. Secured with stretch film or strapping tape, this method facilitates easy handling and transport by forklifts, making it ideal for the agricultural and construction machinery industries where consistency and efficiency are key.

FAQ

1 Q: Where is your company located?
A: We are located in Qingdao City, Shandong Province, China. Maybe you know Tingdao Beer, welcome to Qingdao!

2 Q: Are you the manufacturer?
A: Yes, we are a professional manufacturer of metal castings. Our foundry mainly makes iron and steel castings by itself. Also, we supply the service of alloy parts casting and sourcing.

3 Q: Which casting process is the best in your company?
A: Sand Casting, lost wax casting, precision casting, and investment casting processes. The permanent mold casting, low-pressure casting, and die casting are also available.

4 Q: Which material can you cast?
A: Cast grey iron, ductile iron, carbon steel, stainless steel, alloy steel, aluminum, bronze and others.