ASTM Certified Precision Casting Parts for Agricultural Machinery and Equipment

• Customization: Available
• Type: Customer Designed
• Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying
• Model NO.: F88
• Material: Carbon Steel
• Power Source: Diesel
• Weight: Customer′s Demand
• After-sales Service: on-Site
• Warranty: 2 Years
• Processing: Precision Casting
• Ingredient Ratio: Elements Such as Manganese, Silicon, Chromium, Et
• Shape: Customeization
• Lead Time: 30-40 Days
• Surface Roughness: Ra0.8~Ra12.5
• Surface Treatment: Powder Coated/Painting/Sandblasting
• Size: According to Customer′s Drawings
• Machining: Turning/Milling/Drilling/Grinding/Boring/Planing/
• Machining Tolerance: 0.002mm, 0.005mm, 0.01mm
• Inspection Tools: CMM/Gauges/Indicators
• Sand Core: Resin Sand Core/Clay Sand Core
• Parts: Machinery Part, Industrial Parts, Vessel Part etc.
• Heat Treatment: Quench and Temper
• Transport: by Sea/by Train/by Air/by Truck
• Inspection Report: Yes
• Transport Package: Plastic Bags and Wooden Cartons
• Specification: According to product specifications
• Trademark: Customer Demands
• Origin: China
• Production Capacity: 500000

Product Description

Product Description

Industy	Sub-industry	Material	Process	Application	Features	Technical advantages
Agricultural machinery	Tractor	Carbon steel	Lost wax casting	Steering Force Transfer Linkage for Agricultural Machinery	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Clutch parts	Carbon steel	Lost wax casting	Clutch Release Bearing Mounting Bracket for Agricultural Machinery	Structural parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
	Seeder parts	Carbon steel	Lost wax casting	Seeder Structural Support Bracket	Load-bearing parts	Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Casting parts for agricultural machinery are the indispensable core components ensuring the seamless and efficient operation of agricultural machinery. These essential elements encompass vital components such as engines, transmission systems, and tillage devices. Notably, they include gearbox housings, plowshares, and harvester cutter shafts. To meet the rigorous demands of impact resistance, wear resistance, and anti-rust capabilities required in extreme operating environments, we utilize high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials.

Our products adhere strictly to the highest international standards, including ASTM, EN, and ISO, and have earned certifications like CE and API. They are expertly crafted to be compatible with a wide range of agricultural machinery, encompassing tractors, combine harvesters, and seeders, ensuring versatility and reliability across various applications.

In response to the growing trends of agricultural intelligence and the demand for lightweight components, our advanced precision casting processes and innovative materials, such as low-temperature steel ZG10MnNiCu, have notably enhanced the service life and energy efficiency of our parts. This advancement also facilitates the development of customized and integrated designs, significantly reducing maintenance costs while maximizing operational efficiency.

As a vital pillar in the agricultural machinery industry chain, our high-quality casting parts play a crucial role in advancing global agricultural mechanization and promoting sustainable development. By providing robust support, they contribute to the industry's evolution and the pursuit of a more sustainable future.

Company Profile

Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the precision casting industry, seamlessly merging industry expertise and trade acumen. For over three decades, this powerhouse has honed its capabilities, focusing on the cutting-edge research, production, and international trade of precision casting parts. Anchored by its advanced factory, the company operates a sprawling 47,000 square meters production base, which includes 10,000 square meters dedicated to high-standard workshops. This formidable setup boasts an impressive annual output of over 30,000 tons of precision cast steel parts. The global reach is evident as its products find their way to over 20 countries and regions across Europe, America, and Asia, solidifying its presence as a global leader.

Our History:

1. Founding Period (1995-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal embarked on its journey by providing unparalleled precision casting solutions tailored for the agricultural machinery and automotive axle sectors. During these formative years, the company specialized in crafting small-scale precision castings utilizing traditional silica gel precision casting technology, setting the foundation for future growth.

2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment as the company embraced advanced investment and sand casting technologies, paving the way for the production of medium to large-scale precision castings. Achieving ISO9001 certification in 2006 was a testament to its unwavering commitment to quality and reliability. Between 2009 and 2014, the company embarked on an ambitious expansion, augmenting its production facilities with new lines and refining its casting processes. This evolution enabled the company to adeptly handle multi-batch, customized productions, meeting diverse market demands with precision.

3. Brand Marketing (2016-2020):
In 2016, Qingdao Starise Metal made a strategic pivot towards brand elevation, engaging in both domestic and international industry exhibitions to fortify brand awareness. By 2017, the company had cemented its global footprint, forging enduring partnerships with international clients. By 2020, the company had not only expanded its market reach but also pioneered multiple patented technologies, enhancing product precision and quality to new heights.

4. Technological Innovation and Sustainable Development (2018-2024):
Entering 2018, the company strategically invested in a dedicated R&D center, aimed at uncovering new materials and techniques. The innovation paid off in 2019 with the development of an eco-friendly precision casting process that dramatically decreased emissions while boosting the quality of both surface and internal casting defects. By 2020, these innovative strides earned the company the prestigious national high-tech enterprise status, showcasing its role as a trailblazer in technological advancement.

5. Intelligent Manufacturing and Future Vision:
Facing the global pandemic in 2019, Qingdao Starise Metal adeptly recalibrated its market strategies, enhancing its online marketing and service capabilities to maintain robust business growth. The year 2021 heralded the dawn of its intelligent manufacturing initiative, where the integration of automation and information technologies revolutionized production efficiency and management prowess.

6. Looking Ahead:
Qingdao Starise Metal is steadfast in its commitment to an innovation-driven development strategy, passionately pursuing a vanguard position in the global precision casting industry.

Processing

Materials We Cast

Material	Carbon Steel	Ductile Iron	Alloy Steel	Stainless Steel	Manganese Steel
Material Grade/Designation	ZG200-400 ZG230-450 ZG270-500 ZG310-570 ZG340-640 Q235	QT350-22L QT400-18 QT400-18L QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2 QTD800-10 QTD900-8 QTD1050-6 QTD1200-3 QTD1400-1	ZG20Mn, ZG30Mn ZG40Mn, ZG20Mn2 ZG35CrMnSi, ZG40Cr ZG35CrMo, ZG42CrMo AH36,EH36,FH36 Q420qE,Q500qE 16MnDR 09MnNiDR ZGD410-620 ZGD535-720 ZGD650-830 ZGD730-310 ZGD840-1030 ZGD1030-1240 ZGD1240-1450	06Cr19Ni10 022Cr19Ni10 06Cr17Ni12Mo2 022Cr17Ni12Mo2 06Cr18Ni12Mo2Cu2 015Cr21Ni26Mo5Cu2 12Cr13 30Cr13 68Cr17 022Cr12 10Cr17 019Cr19Mo2NbTi 022Cr23Ni5Mo3N 022Cr25Ni7Mo4N 05Cr17Ni4Cu4Nb 07Cr15Ni7Mo2AL	ZGMn13-1 ZGMn13-2 ZGMn13-3 ZGMn13Cr2 Q355B Q460C 30Mn2Cr10 40Mn18Cr3 ZGMn18Cr2
Standard	AISI - American Iron and Steel Institute ASTM - American Society for Testing and Materials DIN - Deutsches Institut für Normung BS - British Standards ANSI - American National Standards Institute JIS - Japanese Industrial Standards AFNOR - Association Française de Normalisation AS - Standards Australia ASME - American Society of Mechanical Engineers EN--European Norm GB--National Standard Chinese
Note	Apart from the above materials, we can cast based on customers' specifications

OUR CERTIFICATE

Packaging & Shipping

Wooden Box Packaging:
Our sophisticated wooden box packaging solution is a perfect match for cast steel parts of varying sizes and weights, particularly those on the larger scale. With exceptional compressive strength and protective qualities, these wooden boxes serve as robust guardians, preventing any form of squeezing or collision during transit. The process begins by encasing the cast steel parts with a protective layer of plastic film or oil paper, followed by a secure placement within the wooden box. To ensure stability, wooden wedges or foam materials are meticulously utilized, safeguarding the components against any internal movement throughout the journey.

Carton Packaging:
For smaller cast steel components, our carton packaging provides an ideal balance of lightweight convenience and economic efficiency. While selecting this option, it's crucial to consider the carton’s strength and moisture-resistant attributes. Typically, these parts are initially secured in plastic or bubble bags before being carefully nestled into the carton. Strategic use of filler materials is deployed to maintain the stability of the parts, ensuring they remain stationary within the package, thus enhancing their protection.

Pallet Packaging:
Embrace efficiency with our pallet packaging, tailored for mass-produced cast steel parts. This method involves a precise stacking of components on a sturdy pallet, followed by a secure wrap with stretch film or strapping tape. This not only facilitates easy handling and transport by forklifts but also aligns perfectly with the needs of the agricultural and construction machinery sectors, especially for parts with consistent specifications.

Road Transportation:
For short distances or minor batches, road transportation emerges as a highly adaptable and swift solution. It offers the utmost flexibility, delivering goods directly to the customer's specified location. Larger cast steel parts might necessitate the use of large flatbed trucks or specialized transport vehicles to ensure seamless delivery.

Railway Transportation:
Railway transportation stands out for extensive distances and voluminous shipments of cast steel parts, offering a blend of substantial capacity, cost-effectiveness, and secure transit. While it’s advantageous, the logistics of loading, unloading, and transfer must be meticulously planned. Typically, these parts are conveyed in containers or open wagons, ensuring maximum safety during the journey.

Waterway Transportation:
When exporting cast steel parts or distributing them to coastal regions, waterway transportation proves to be an economic powerhouse. It boasts vast transportation capabilities at a minimal cost. However, due to its slower pace, precautions against moisture and rust are imperative. Standard practice involves shipping these parts in containers or bulk carriers, safeguarding their integrity throughout the aquatic journey.

Air Transportation:
Air transportation is the pinnacle choice for urgent orders or critical cast steel parts demanding quick turnaround times, such as precision industry key components. Its unparalleled speed comes with higher costs and specific constraints regarding the cargo's size and weight. However, it ensures that time-sensitive deliveries reach their destinations with unmatched swiftness.

FAQ

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.

2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.