| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery serve as the indispensable backbone for the seamless and efficient operation of cutting-edge agricultural equipment. These critical components encompass essential parts such as engines, transmission systems, and tillage devices, including gearbox housings, plowshares, and harvester cutter shafts. To withstand the harshest operating conditions, we employ high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials. These materials are meticulously chosen to deliver superior impact resistance, exceptional wear resistance, and robust anti-rust properties in extreme environments.
Our products adhere to the most rigorous international standards, including ASTM, EN, and ISO, and have proudly earned certifications such as CE and API. They are tailor-made to accommodate a wide range of agricultural machinery, from powerful tractors to efficient combine harvesters and precise seeders, ensuring compatibility and optimal performance.
Amidst the transformative trends of agricultural intelligence and lightweighting, our innovative application of precision casting processes and cutting-edge materials like low-temperature steel ZG10MnNiCu has remarkably extended the service life and amplified the energy efficiency of these crucial components. This advancement fosters a new era of customized and integrated designs, ultimately leading to significant reductions in maintenance costs.
As a pivotal pillar within the agricultural machinery industry chain, our high-caliber casting parts are instrumental in propelling the global agricultural mechanization forward and championing the cause of sustainable development worldwide.
Qingdao Starise Metal Technology Co., Ltd. stands as a beacon of excellence in the integration of industry and trade, specializing in the innovative research, meticulous development, and expansive global distribution of top-tier precision casting parts. With over three decades of unwavering dedication to the craft, we leverage the capabilities of our proprietary factory to push the boundaries of the industry. Nestled within a state-of-the-art production facility spanning 47,000 square meters, including 10,000 square meters of high-standard workshops, our annual production prowess exceeds 30,000 tons of precision cast steel parts. Our superior products traverse borders, reaching over 20 countries across Europe, America, Asia, and beyond, cementing our global reputation.
Our History:
1. Founding Period (1995-1998):
Born in 1996 in the vibrant city of Pingdu, Qingdao, China, our journey commenced with a fervent focus on delivering exceptional precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This initial era was marked by the production of small-scale precision castings through the adept use of traditional silica gel precision casting techniques, setting a strong foundation for our future strides.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal evolution as we embraced advanced investment and sand casting technologies, unlocking the capability to produce medium to large-scale precision castings. Our commitment to excellence was recognized in 2006 with the prestigious ISO9001 certification, affirming the unwavering quality and reliability of our casting products. From 2009 to 2014, we embarked on an ambitious expansion of our production facilities, introducing multiple new production lines and adopting cutting-edge casting processes. This strategic growth enabled us to adeptly cater to the varied needs of multi-batch, customized manufacturing.
3. Brand Marketing (2016-2020):
In 2016, our emphasis shifted towards brand distinction, participating vigorously in domestic and global industry exhibitions to bolster brand visibility. By 2017, our global market presence was solidified through enduring partnerships with international clients. The culmination of our efforts by 2020 saw the birth of numerous patented technologies, significantly elevating product precision and quality, reinforcing our standing as an industry leader.
4. Technological Innovation and Sustainable Development (2018-2024):
The investment in 2018 to nurture a specialized research and development center marked a new era of innovation, driving the exploration of novel materials and processes. By 2019, our commitment to sustainability bore fruit with the development of an eco-friendly precision casting process, which dramatically curbed pollution while enhancing casting quality. The year 2020 celebrated our recognition as a national high-tech enterprise, a testament to our pioneering spirit and technological breakthroughs.
5. Intelligent Manufacturing and Future Vision:
In light of the global pandemic in 2019, we adeptly realigned our market strategies, fortifying our online marketing and service capabilities to ensure steady business growth. With the launch of our intelligent manufacturing initiative in 2021, we embraced automation and information technology, markedly boosting production efficiency and management prowess.
6. Looking Ahead:
At Qingdao Starise Metal, our unwavering commitment to an innovation-driven development philosophy propels us toward securing a preeminent position in the global precision casting industry, as we continue to pioneer the future with relentless passion and expertise.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Sophisticated Packaging Solutions
Advanced Rust Prevention Treatment:
Our cast steel components are meticulously enveloped in a rust-resistant embrace, achieved through the application of anti-rust paint or oil that meticulously shields against corrosion during transit and storage. For pieces destined for highly corrosive realms, such as the chemical and petroleum sectors, we can expertly apply specialized anti-corrosion coatings to ensure unmatched durability.
Secure Cushioning Packaging:
To safeguard our precision-cast steel marvels from harm during transport, we employ a variety of protective cushioning materials. This includes foam plastics, soft sponges, and resilient air cushion films. For components demanding the utmost precision, our enhanced multi-layer cushioning system offers supreme stability, ensuring unparalleled protection even in pressing scenarios.
Efficient Shipping
Meticulous Transportation Route Planning:
Our transportation strategy is nothing short of comprehensive. Prior to shipment, we meticulously map out the transportation route, considering critical factors like road conditions, bridge weight limits, and tunnel heights to guarantee safe and seamless transit. For oversized or heavyweight cast steel parts, we coordinate closely with road authorities to secure necessary permits and implement essential escort measures for a smooth journey.
·
Reliable Transportation Insurance:
To fortify against potential transportation risks, we advocate for comprehensive transportation insurance tailored to your needs. Choose a plan that aligns perfectly with the value of your goods, the chosen mode of transport, and the pre-planned route, ensuring peace of mind every step of the way.
·
Precision Loading and Unloading Requirements:
The loading and unloading of our cast steel parts are executed with precision and care. Utilizing advanced equipment such as forklifts and cranes, our expert operators ensure operations are smooth and incident-free. Attentive to every detail, we prioritize the avoidance of collisions and damage, while guaranteeing the stability and safety of our cutting-edge loading and unloading apparatus.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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