| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the cornerstone of ensuring seamless and efficient operation. These indispensable components span critical areas such as engines, transmission systems, and tillage devices, embodying elements like gearbox housings, robust plowshares, and harvester cutter shafts. Utilizing high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and superior corrosion-resistant alloy materials, these parts are meticulously engineered to excel against the harshest conditions, providing remarkable impact resistance, wear resistance, and unrivaled anti-corrosion properties.
Our precision products adhere to strict international standards (including ASTM, EN, ISO) and boast prestigious certifications such as CE and API. This adherence ensures their unrivaled suitability across a wide array of agricultural machinery, from the rugged tractors and mighty combine harvesters to efficient seeders, offering exceptional performance and reliability.
In tandem with the evolving trends of agricultural intelligence and the pursuit of lightweight machinery, our advanced precision casting techniques and the integration of innovative materials, like low-temperature steel ZG10MnNiCu, have dramatically extended the lifespan and enhanced the energy efficiency of our parts. This innovation also fosters bespoke and integrated designs, substantially lowering maintenance costs and driving operational excellence.
As a pivotal pillar within the agricultural machinery supply chain, our premium casting parts not only bolster global agricultural mechanization but also champion the cause of sustainable development, leading the charge towards a more efficient and environmentally responsible future.
Qingdao Starise Metal Technology Co., Ltd. is a premier industry and trade integration enterprise that excels in the research, development, production, and global trade of precision casting parts. With a rich legacy spanning over 30 years, the company has made significant strides in the precision casting industry. Boasting an expansive modern production facility that covers 47,000 square meters, including 10,000 square meters of state-of-the-art production workshops, Starise Metal demonstrates impressive capabilities with an annual production capacity exceeding 30,000 tons of high-quality precision cast steel parts. These exceptional products find their way to more than 20 countries and regions across Europe, America, and Asia, underscoring the company's global footprint and commitment to excellence.
Our History:
1. Founding Period (1995-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, the company laid its foundation with a strong focus on delivering premium precision casting solutions tailored for the agricultural machinery and automotive axle industries. During its formative years, the company concentrated on producing small-scale precision castings, employing traditional silica gel precision casting technology to ensure quality and reliability.
2. Technological Accumulation and Expansion (1998-2014):
In 1998, the company embraced technological advancement by incorporating cutting-edge investment casting and sand casting technologies, thereby broadening its manufacturing capabilities to include medium and large-scale precision castings. Achieving ISO9001 certification in 2006 marked a milestone in upholding consistent quality and reliability. Between 2009 and 2014, the company embarked on a significant expansion, scaling its production facilities, launching multiple new production lines, and adopting innovative and efficient casting processes. These strategic moves enhanced its production capacity to adeptly meet the demands for diverse, multi-batch, and customized product manufacturing.
3. Brand Marketing (2016-2020):
In 2016, the company initiated a robust brand-building strategy, actively engaging in both domestic and international industry exhibitions to elevate brand recognition. By 2017, it had successfully expanded its global market presence, forging long-term cooperative relationships with a diverse array of overseas clients. By 2020, the company had developed multiple patented technologies, significantly elevating product precision and quality, thereby solidifying its reputation as a leader in the precision casting industry.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, the company made a strategic investment in establishing a dedicated research and development center, focusing on pioneering new materials and innovative processes. A major breakthrough came in 2019 with the development of an environmentally friendly precision casting process, drastically reducing pollution emissions during production while significantly enhancing the quality of both surface and internal aspects of the castings. The prestigious recognition as a national high-tech enterprise in 2020 stands testament to the company's exceptional achievements in technological innovation.
5. Intelligent Manufacturing and Future Vision:
Amid the challenges posed by the global pandemic in 2019, the company demonstrated agility by promptly revising its market strategy, intensifying its online marketing and service capabilities to ensure steady business growth. The year 2021 marked the launch of an intelligent manufacturing initiative, which seamlessly integrated automation and information technology, thereby elevating production efficiency and management capabilities to unprecedented levels.
6. Looking Ahead:
Starise Metal is unwavering in its dedication to an innovation-driven development philosophy, steadfastly aspiring to cement its leadership role in the global precision casting industry, and continuously striving to set new standards of excellence in the field.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
To ensure the enduring quality of our precision casting steel parts, a meticulous rust prevention strategy is employed. We apply either anti-rust paint or anti-rust oil to safeguard these components against corrosion during transit and storage. For parts destined for chemically aggressive environments, such as those found in the chemical and petroleum sectors, we may apply specialized anti-corrosion coatings to offer enhanced durability.
Cushioning Packaging:
In our commitment to protecting your precision cast steel parts during transit, we employ superior cushioning packaging solutions. Utilizing materials like foam plastics, sponges, and air cushion films, we guard against potential collisions and external damage. For parts with exacting precision requirements, such as those crucial in the precision industry or in urgent need of delivery, we adopt multi-layer cushioning packaging to ensure utmost stability throughout their journey.
Shipping
Transportation Route Planning:
To guarantee the seamless and secure transportation of our cast steel parts, we meticulously plan the transportation route. By evaluating road conditions, bridge load capacities, and tunnel clearances, we ensure our transport vehicles can journey without incident. For especially large or heavy components, we liaise with road authorities to obtain necessary permits and organize appropriate escort measures to ensure safe delivery.
·
Transportation Insurance:
Minimizing transportation risks is a priority. We highly recommend securing transportation insurance for your cast steel parts. When selecting an insurance plan, it's crucial to consider the goods' value, the mode of transportation, and the route to ensure comprehensive coverage and peace of mind during transit.
·
Loading and Unloading Requirements:
The loading and unloading of our cast steel parts are conducted with precision and care. We utilize specialized equipment, such as forklifts and cranes, operated by expertly trained professionals. Throughout this process, we vigilantly prevent any collisions or damage, while also maintaining the safety and stability of both the equipment and the valuable components being handled.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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