| Industy |
Sub-industry |
Material |
Process |
Application |
Features |
Technical advantages |
| Agricultural machinery |
Tractor |
Carbon steel |
Lost wax casting |
Steering Force Transfer Linkage for Agricultural Machinery |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Clutch parts |
Carbon steel |
Lost wax casting |
Clutch Release Bearing Mounting Bracket for Agricultural Machinery |
Structural parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
| Seeder parts |
Carbon steel |
Lost wax casting |
Seeder Structural Support Bracket |
Load-bearing parts |
Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production. |
Casting parts for agricultural machinery are the quintessential, core components vital for the seamless performance and enhanced efficiency of agricultural machinery. These components encompass essential elements such as engines, transmission systems, and tillage devices, featuring gearbox housings, plowshares, and harvester cutter shafts. Crafted from high-strength cast steel (ZG series), wear-resistant high manganese steel (ZGMn13), and corrosion-resistant alloy materials, these parts are engineered to endure and excel under the most challenging conditions, ensuring remarkable impact resistance, unparalleled wear resistance, and robust anti-rust properties.
Our products are meticulously engineered to conform to and exceed renowned international standards (including ASTM, EN, ISO) and have achieved esteemed certifications like CE and API. These precision casting parts are versatile and expertly designed to be compatible with an array of agricultural machinery, including tractors, combine harvesters, and seeders, ensuring optimal performance and reliability.
Embracing the future of agriculture with trends towards intelligence and lightweighting, the integration of precision casting processes alongside innovative materials (such as low-temperature steel ZG10MnNiCu) has dramatically enhanced the service life and energy efficiency of these crucial parts. This advancement not only fosters bespoke and integrated designs but also substantially lowers maintenance costs, setting new benchmarks for performance and sustainability.
As an indispensable pillar within the agricultural machinery industry chain, our high-quality casting parts play a pivotal role in propelling the advancement of global agricultural mechanization and championing sustainable development. These parts are the bedrock of a future-ready agriculture sector, driving innovation and efficiency.
Qingdao Starise Metal Technology Co., Ltd. is a distinguished industry and trade integration enterprise that excels in the innovative research, meticulous development, and production of precision casting parts, alongside its robust global trade network. With over 30 years of deep-rooted expertise, the company leverages its state-of-the-art holding factory to continually push the boundaries of industry standards. Occupying a vast and modern production base spanning 47,000 square meters, including 10,000 square meters dedicated to high-standard workshops, we boast an impressive annual production capacity exceeding 30,000 tons of precision-cast steel parts. Our high-quality products are proudly exported to over 20 countries across Europe, America, Asia, and beyond, marking our footprint in the global market.
Our History:
1. Founding Period (1995-1998):
Established in 1996 in the vibrant city of Pingdu, Qingdao, China, Qingdao Starise Metal Technology Co., Ltd. embarked on its journey with a commitment to providing superior precision casting solutions tailored for the agricultural machinery and automotive axle sectors. In this foundational era, the company specialized in producing small-scale precision castings utilizing traditional silica gel casting technology, setting the stage for future advancements.
2. Technological Accumulation and Expansion (1998-2014):
The year 1998 marked a pivotal moment as the company embraced cutting-edge investment and sand casting technologies. This strategic move facilitated the production of medium to large-scale precision castings. The achievement of ISO9001 certification in 2006 was a testament to our unwavering commitment to quality and reliability. Between 2009 and 2014, we undertook a significant expansion of our production facilities, unveiling new production lines and adopting advanced casting processes. These enhancements were pivotal in bolstering our capacity to meet the diverse and customized manufacturing demands across multiple sectors.
3. Brand Marketing (2016-2020):
In 2016, the company embarked on a vigorous brand-building journey, actively participating in prominent domestic and international industry exhibitions to enhance our brand visibility and recognition. By 2017, we had broadened our global market presence, forging enduring partnerships with overseas clients. By 2020, our relentless pursuit of excellence bore fruit with the development of several patented technologies, significantly augmenting our product precision and quality.
4. Technological Innovation and Sustainable Development (2018-2024):
In 2018, we launched a dedicated R&D center focused on pioneering new materials and processes, a testament to our commitment to innovation. By 2019, we had pioneered an eco-friendly precision casting process, dramatically reducing pollutant emissions while elevating the quality of both the surface and internal integrity of our castings. Our 2020 designation as a national high-tech enterprise underscores our strides in technological advancements and innovation.
5. Intelligent Manufacturing and Future Vision:
In response to the global pandemic's challenges in 2019, we swiftly adapted our market strategies, bolstering our online marketing and service prowess to ensure ongoing business growth. The launch of our intelligent manufacturing initiative in 2021 harnessed the power of automation and IT integration, enhancing our production efficiency and management capabilities and paving the way for us to remain at the forefront of the industry.
6. Looking Ahead:
Starise Metal remains steadfast in its dedication to an innovation-driven growth ethos, committed to securing a leadership position within the global precision casting industry, ensuring excellence and transformative advancements for the future.
| Material |
Carbon Steel |
Ductile Iron |
Alloy Steel |
Stainless Steel |
Manganese Steel |
| Material Grade/Designation |
ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235 |
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1 |
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450 |
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL |
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
|
| Standard |
AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese |
| Note |
Apart from the above materials, we can cast based on customers' specifications |
Packaging
Rust Prevention Treatment:
Our cast steel parts receive meticulous rust prevention treatment, which includes the application of high-quality anti-rust paint or oil, ensuring maximum protection against rust during both transportation and storage. For components destined for harsh environments, such as those in the chemical or petroleum industries, we offer specialized anti-corrosion coatings to guarantee additional durability and longevity.
Cushioning Packaging:
To safeguard our precision cast steel parts during transit, we employ advanced cushioning techniques. Our packaging solutions feature superior materials like foam plastics, sponges, and air cushion films that effectively shield against collisions and external impacts. For parts necessitating heightened precision or urgent deliveries, we implement multi-layer cushioning, assuring unwavering stability throughout the journey.
Shipping
Transportation Route Planning:
Prior to embarking on the transport of our esteemed cast steel parts, we meticulously plan the transportation route. We carefully evaluate factors such as road conditions, bridge load capacities, and tunnel heights to facilitate the smooth and safe passage of our delivery vehicles. For oversized items, preemptive measures are taken, including liaising with road authorities, securing necessary permits, and arranging for specialized escorts if required.
·
Transportation Insurance:
To mitigate any risks associated with transportation, we highly recommend obtaining comprehensive transportation insurance for our valuable cast steel parts. The selection of an insurance plan is made with careful consideration of the goods' value, mode of transport, and route specifics, ensuring optimal coverage tailored to meet unique requirements.
·
Loading and Unloading Requirements:
When it comes to loading and unloading our premium cast steel parts, we prioritize safety and precision. Utilizing state-of-the-art equipment such as forklifts and cranes, operated by skilled professionals, we take every precaution to prevent any potential damage or collision. Our commitment to safety extends to ensuring the robustness and reliability of all loading and unloading equipment used, guaranteeing the integrity of our parts at every step.
1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into mould, thus to achieve the shape of a product.
2. Q: Which casting method is used To produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can creat accurate dimensions, smooth surface finish, and net shape.
3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.
4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, less or no machining, no quantity limitations, and so no.
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