Customer Designed Precision Casting Metal Casting for Machines

Product Details
Customization: Available
Casting Method: Special Casting
Casting Form Material: Metal
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  • Customer Designed Precision Casting Metal Casting for Machines
  • Customer Designed Precision Casting Metal Casting for Machines
  • Customer Designed Precision Casting Metal Casting for Machines
  • Customer Designed Precision Casting Metal Casting for Machines
  • Customer Designed Precision Casting Metal Casting for Machines
  • Customer Designed Precision Casting Metal Casting for Machines
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
10MC
Casting Metal
Cast Steel
Casting Form Usage Count
Permanent
Surface Treatment
Sand Blast
Surface Roughness
Ra0.4
Coating
Sodium silicate
Machining Tolerance
+/-0.01mm
Standard
ASME
Certification
ISO 9001:2000, IATF 16949
Processing
Precision Casting
Casting Tolerance
CT5 - CT6
Pouring Temperature
1520 - 1580ºC
Melting Point
70 - 80ºC
Linear Shrinkage Rate
0.8% - 1.2%
Injection Pressure
0.2 - 0.6MPa
Injection Temperature
60 - 70ºC
Pressure-Holding Time
10 - 30s
Coating Viscosity
18 - 30
Specific Gravity
1.8-2.2g/Cm³ and 2.2-2.8g/Cm³
Dewaxing Temperature
0.2-0.4MPa
Roasting Temperature
850-1100ºC
Roasting Time
2-6h
Dewaxing Time
5-15min
Grain Size of Sand
100-200 and 20-80 Mesh
Transport Package
Wooden Cartons and Plastic Bags
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Customer Designed Precision Casting Metal Casting for Machines

Product Description

Customer Designed Precision Casting Metal Casting for Machines

Customer Designed Precision Casting Metal Casting for Machines
Power System: In the realm of contemporary automotive manufacturing, our power system casting workshops epitomize the zenith of innovation and precision. These avant-garde facilities are equipped with state-of-the-art intelligent machinery, meticulously engineered to execute manufacturing processes with unparalleled precision. Advanced temperature control systems create the perfect environment for the handling of molten metal, while sophisticated algorithms driven by big data and AI meticulously regulate composition ratios. This harmonious technological orchestra ensures that high-performance components, such as engine blocks, are crafted with superior expertise. Automated robotic arms demonstrate exceptional dexterity in mold placement, supported by a comprehensive sensor network that diligently monitors critical parameters like temperature, pressure, and flow rate in real time. Our engineers, utilizing virtual simulation technology, proactively detect and rectify potential imperfections, guaranteeing components that consistently deliver robust and reliable power output.

 

Chassis System: Immerse yourself in the heart of automotive innovation within our chassis casting zone, where the transformative power of Industry 4.0 technologies revolutionizes production. An automated production line intricately weaves each process through the industrial Internet, ensuring operations run seamlessly. Cutting-edge, vision-enabled robots uphold the dimensional accuracy and pristine surface quality of vital components like steering knuckles and control arms. Logistics robots optimize material transportation efficiency to unprecedented levels, while pioneering IoT technology facilitates remote monitoring and predictive maintenance of equipment. These meticulously engineered components offer unwavering support and exceptional handling performance, enhancing every journey on the road.
Customer Designed Precision Casting Metal Casting for Machines

 

Customer Designed Precision Casting Metal Casting for Machines
Axle System: Step into the forefront of casting innovation at our axle system facility, where Industry 4.0 reaches its full potential. Advanced virtual simulation allows for precise fine-tuning of casting parameters, significantly reducing defects. Simultaneously, IoT technology enables real-time monitoring and proactive maintenance. Our engineers, leveraging virtual reality studios, execute process adjustments with unparalleled precision. The outcome is superior-quality casting that produces axle components renowned for their reliability and durability, expertly designed to support vehicle weight and meet diverse operational challenges with ease.

 

 

 

Detailed Photos

Customer Designed Precision Casting Metal Casting for Machines

Company Profile

Customer Designed Precision Casting Metal Casting for Machines


Welcome to Qingdao Starise Metal Technology Co., Ltd., where innovation meets expertise to redefine the realm of precision casting. As a dynamic enterprise integrating industry and trade, we are at the forefront of precision casting parts research, development, production, and international trade. With a storied legacy of over 30 remarkable years in the industry, we proudly operate a cutting-edge production base spanning an impressive 47,000 square meters, with 10,000 square meters dedicated to ultra-modern production workshops. Our impressive annual production capacity surpasses 30,000 tons of precision-cast steel parts, which are exported with pride to over 20 countries and regions around the globe, creating a lasting global presence across Europe, America, Asia, and more.

Our History:

1. Founding Period (1996-1998):
In the vibrant city of Pingdu, Qingdao, China, our journey began in 1996. Initially devoted to crafting high-quality precision casting solutions, we catered to the agricultural machinery and automotive axle sectors. During these formative years, we specialized in small-scale precision castings, utilizing traditional silica gel precision casting technology to deliver excellence.

 
Customer Designed Precision Casting Metal Casting for Machines
Customer Designed Precision Casting Metal Casting for Machines 2. Technological Accumulation and Expansion (1998-2014):
1998 marked a pivotal year for us as we embraced advanced investment casting and sand casting technologies, paving the way for medium and large-scale precision castings. The milestone of ISO9001 certification in 2006 reinforced our commitment to quality and reliability. Between 2009 and 2014, we significantly broadened our production landscape by adding multiple state-of-the-art production lines and implementing optimized casting processes, thus elevating our capacity to meet diverse, multi-batch, and customized product needs with precision.
3. Brand Marketing (2016-2020):
Commencing in 2016, our focus shifted towards brand elevation as we actively engaged in prestigious domestic and international industry exhibitions to amplify our brand identity. By 2017, we were strategically expanding our global footprint, forging enduring partnerships with overseas clients. By 2020, our commitment to innovation bore fruit with the development of multiple patented technologies, further enhancing the precision and quality of our offerings.
Customer Designed Precision Casting Metal Casting for Machines
Customer Designed Precision Casting Metal Casting for Machines 4. Technological Innovation and Sustainable Development (2018-2024):
Our dedication to innovation materialized in 2018 with the establishment of a specialized R&D center, dedicated to pioneering new materials and processes. In 2019, we introduced an eco-friendly precision casting process, significantly reducing pollution emissions and elevating the quality of both surface and internal casting defects. Our efforts in technological advancement were nationally acknowledged in 2020 when we were designated as a high-tech enterprise, a testament to our pioneering achievements.
5. Intelligent Manufacturing and Future Vision:
Amidst the global pandemic challenges of 2019, we swiftly recalibrated our market strategy to fortify online marketing and service capabilities, ensuring consistent business growth. In 2021, we embarked on an ambitious intelligent manufacturing journey, seamlessly integrating automation and information technology to revolutionize our production efficiency and management prowess.

 
Customer Designed Precision Casting Metal Casting for Machines
Customer Designed Precision Casting Metal Casting for Machines 6. Looking Ahead:
Guided by our unwavering commitment to an innovation-driven development philosophy, Starise Metal is steadfast in its quest to cement a leading position on the global stage of precision casting, driving forward with ambition and excellence.

 




Customer Designed Precision Casting Metal Casting for Machines

Processing

Customer Designed Precision Casting Metal Casting for Machines

Materials We Cast

 

 

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

 

Packaging & Shipping

Customer Designed Precision Casting Metal Casting for Machines

Customer Designed Precision Casting Metal Casting for Machines
Customer Designed Precision Casting Metal Casting for Machines

FAQ

Customer Designed Precision Casting Metal Casting for Machines

1. Q: What is stainless steel casting?
A: Stainless steel casting is the common forming process of stainless steel parts by pouring liquid stainless steel into the mould, thus achieving the shape of a product.

2. Q: Which casting method is used to produce stainless steel castings?
A: Normally, investment casting, or lost wax casting, is the correct casting method to produce stainless steel castings, which can create accurate dimensions, smooth surface finish, and net shape.

3. Q: What are the common grades of stainless steel casting?
A: Common cast stainless steel grades are: 304, 316, 304L, 316L, 17-4 ph, 410, 416, 2205, 2207, etc.

4. Q: What are the advantages of stainless steel casting?
A: Stainless steel casting allows for producing stainless steel components with complex shapes, little or no machining, no quantity limitations, and so on.

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