Customized Precision Casting Tools for Tailored Surface Roughness Solutions

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Customization: Available
After-sales Service: on-Site
Warranty: 2 Years
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  • Customized Precision Casting Tools for Tailored Surface Roughness Solutions
  • Customized Precision Casting Tools for Tailored Surface Roughness Solutions
  • Customized Precision Casting Tools for Tailored Surface Roughness Solutions
  • Customized Precision Casting Tools for Tailored Surface Roughness Solutions
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Certifications
  • Processing
  • Materials We Cast
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
C12
Application
Architecture and Engineering
Certification
CE, ISO
Surface Treatment
Yes
Technics
Casting
Material
Steel
Type
Customer′s Demand
Processing
Precision Casting
Surface Roughness
Ra0.8~Ra12.5
Size
According to Customer′s Drawings
Machining
Turning/Milling/Drilling/Grinding/Boring/Planing/
Machining Tolerance
0.002mm, 0.005mm, 0.01mm
Lead Time
30-40 Days
Sand Core
Resin Sand Core/Clay Sand Core
Inspection Tools
CMM/Gauges/Indicators
Heat Treatment
Quench and Temper
Transport
by Sea/by Train/by Air/by Truck
Package
Carton/Box/Pallets
Shape
Customization
Ingredient Ratio
Elements Such as Manganese, Silicon, Chromium, etc
Transport Package
Customize
Specification
According to product specifications
Trademark
Customer Demands
Origin
China
Production Capacity
50000

Product Description

Customized Precision Casting Tools for Tailored Surface Roughness Solutions

Product Description

Industy Part name Material Process Features Technical advantages
Architecture and Engineering Fixing bracket Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Sleeve joint Carbon steel Lost wax casting Connecting parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.
Adjustment nut cover Carbon steel Lost wax casting Load-bearing parts Lost wax casting process, using silica sol in the pre-process, good product surface quality, less mold cost, and small quatity production.

Detailed Photos

Customized Precision Casting Tools for Tailored Surface Roughness SolutionsClick here to send us your inquiry details! We are eager to assist you with your needs for Customized Precision Casting Tools, ensuring a perfect match for your surface roughness requirements. Let us help you achieve excellence in every project!

Company Profile

Customized Precision Casting Tools for Tailored Surface Roughness Solutions

Qingdao Starise Metal Technology Co., Ltd. stands at the forefront as a dynamic industry and trade integration enterprise, diligently focused on the innovation, development, and production of precision casting parts. With a robust commitment to excellence, the company has thrived in this industry for over three decades. Its state-of-the-art production base spans an impressive 47,000 square meters, featuring 10,000 square meters of high-standard production workshops. This remarkable facility boasts an annual production capacity exceeding 30,000 tons of precision cast steel parts. Proudly, Starise Metal's products grace over 20 countries and regions across Europe, America, and Asia, establishing a global presence characterized by exceptional quality and reliability.

Our History:

1. Founding Period (1996-1998):
In 1996, nestled in Pingdu City, Qingdao, China, the company laid its foundation. It embarked on a journey to provide superior precision casting solutions tailored for the agricultural machinery and automotive axle sectors. This pioneering phase witnessed the creation of small-scale precision castings, expertly crafted using traditional silica gel precision casting techniques.


2. Technological Accumulation and Expansion (1998-2014):
By 1998, the company had embraced advanced investment and sand casting technologies, empowering it to manufacture medium and large-scale precision castings. The milestone achievement of ISO9001 certification in 2006 marked a new era of unwavering quality and trust. Between 2009 and 2014, the company underwent substantial growth, with new production lines and cutting-edge casting processes, elevating its prowess to cater to multi-batch, customized manufacturing demands.


3. Brand Marketing (2016-2020):
In 2016, the pursuit of brand excellence took center stage, with the company actively immersing itself in domestic and global industry exhibitions to boost brand recognition. A year later, its global footprint expanded significantly, forging enduring partnerships with overseas clients. By 2020, the company celebrated the development of multiple patented technologies, which significantly enhanced product precision and quality, solidifying its reputation in the market.


4. Technological Innovation and Sustainable Development (2018-2024):
2018 marked a pivotal year as the company dedicated resources to establish an R&D center, committed to pioneering new materials and processes. 2019 heralded the advent of an environmentally-conscious precision casting process, notably reducing pollution emissions while elevating the integrity of casting surfaces and internal qualities. With its designation as a national high-tech enterprise in 2020, the company's achievements in technological innovation were officially recognized.


5. Intelligent Manufacturing and Future Vision:
Amid the global pandemic of 2019, the company adeptly recalibrated its market strategy, focusing on bolstering online marketing and service prowess to maintain stable growth. By 2021, the launch of an intelligent manufacturing initiative, seamlessly integrating automation and information technology, further augmented their production efficiency and streamlined management capabilities.


6. Looking Ahead:
Starise Metal is unwavering in its commitment to an innovation-driven development philosophy, aspiring to secure its stature as a leader in the global precision casting industry.


Customized Precision Casting Tools for Tailored Surface Roughness Solutions

Certifications

Customized Precision Casting Tools for Tailored Surface Roughness Solutions



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Processing


Customized Precision Casting Tools for Tailored Surface Roughness Solutions

Materials We Cast

Material Carbon Steel Ductile Iron Alloy Steel Stainless Steel Manganese Steel
Material Grade/Designation ZG200-400
ZG230-450
ZG270-500
ZG310-570
ZG340-640
Q235
QT350-22L
QT400-18
QT400-18L
QT450-10
QT500-7
QT600-3
QT700-2
QT800-2
QT900-2
QTD800-10
QTD900-8
QTD1050-6
QTD1200-3
QTD1400-1
ZG20Mn, ZG30Mn
ZG40Mn, ZG20Mn2
ZG35CrMnSi, ZG40Cr
ZG35CrMo, ZG42CrMo
AH36,EH36,FH36
Q420qE,Q500qE
16MnDR
09MnNiDR
ZGD410-620
ZGD535-720
ZGD650-830
ZGD730-310
ZGD840-1030
ZGD1030-1240
ZGD1240-1450
06Cr19Ni10
022Cr19Ni10
06Cr17Ni12Mo2
022Cr17Ni12Mo2
06Cr18Ni12Mo2Cu2
015Cr21Ni26Mo5Cu2
12Cr13
30Cr13
68Cr17
022Cr12
10Cr17
019Cr19Mo2NbTi
022Cr23Ni5Mo3N
022Cr25Ni7Mo4N
05Cr17Ni4Cu4Nb
07Cr15Ni7Mo2AL
ZGMn13-1
ZGMn13-2
ZGMn13-3
ZGMn13Cr2
Q355B
Q460C
30Mn2Cr10
40Mn18Cr3
ZGMn18Cr2
 
Standard AISI - American Iron and Steel Institute
ASTM - American Society for Testing and Materials
DIN - Deutsches Institut für Normung
BS - British Standards
ANSI - American National Standards Institute
JIS - Japanese Industrial Standards
AFNOR - Association Française de Normalisation
AS - Standards Australia
ASME - American Society of Mechanical Engineers
EN--European Norm
GB--National Standard Chinese
Note Apart from the above materials, we can cast based on customers' specifications

Click here and send us your inquiry details! Connect with us today and let our expert team assist you in crafting the perfect solutions for your unique needs. Experience seamless communication and discover the unmatched expertise that Qingdao Starise Metal Technology Co., Ltd. has to offer.

Packaging & Shipping

Customized Precision Casting Tools for Tailored Surface Roughness SolutionsPackaging

  1. Rust Prevention Treatment: Our cast steel parts undergo an exceptional rust prevention treatment where surfaces are meticulously sprayed or smeared with premium rust inhibitors. This process forms a robust anti-rust film, offering superior protection against rust throughout transportation and storage.
  2. Buffer Protection: To safeguard components susceptible to impact, we meticulously wrap them with high-quality buffer materials like foam boards and sponges. This ensures comprehensive protection against collision damage during the entire transportation journey.
  3. Outer Packaging: Small cast steel parts are meticulously encased in durable wooden boxes, filled with stuffing to prevent any movement during transit. Larger parts are securely fixed with customized metal frames or wooden frames, and we adopt container shipping as needed to guarantee the utmost transportation safety.

Customized Precision Casting Tools for Tailored Surface Roughness Solutions
Shipping

  1. Logistics Selection: We pride ourselves on established partnerships with industry-leading logistics firms. Depending on customer requirements and product characteristics, we offer customized transportation solutions including road, rail, sea, and air freight to ensure your goods are delivered safely and promptly.
  2. Delivery Timeliness: For standard orders, expect dispatch within 30 working days post-completion and inspection. For urgent needs, we're flexible, offering expedited processing and delivery to meet your time-sensitive demands by prioritizing production and shipment procedures.
  3. Logistics Tracking: Enjoy peace of mind with our real-time tracking service. Easily monitor your shipment's progress via our official website or our trusted logistics partners using your order or tracking number, keeping you informed of its location and estimated arrival at all times.

FAQ

Customized Precision Casting Tools for Tailored Surface Roughness Solutions

1. Q: What type of tooling is required for steel casting?

A: A split aluminum tool or mold is used to create a wax pattern, which is then coated with layers of stucco and ceramic material. Before pouring the alloy, wax will be first melted away, which is where the term "lost wax casting" originated. In other processes (forging, stamping, die casting), tooling is quite much more expensive.

2. Q: What general tolerances can we meet for a steel casting part?

A: For steel investment castings, we can reach general tolerances ISO 8062 CT5-CT6. And for smaller precision parts, ISO 8062 CT4 can be available.

3. Q: What is the typical surface finish after steel casting?

A: General surface finish after steel casting process can be around Ra6.3. There are several factors that may affect the surface roughness of stainless steel castings, for example, the precison of casting mold, the surface quality of wax patterns, and the coating material, etc.

4. Q: Is small quantity acceptable for stainless steel castings in Starise foundry?

A: Yes, we do not have quantity limitation for stainless steel castings, even if a trial order with small quantity, it is also acceptable. Besides, we can supply demands of large quantity order with annual capability of more than 10,000t.

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